Post on 12-Sep-2015
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12/6/2015 416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sis 1/4
PantallaanteriorBienvenido:r095rz1
Producto:BACKHOELOADERModelo:416BBACKHOELOADER8ZKConfiguracin:416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine
PruebasyAjustes3054EngineforCaterpillarBuiltMachinesNmerodemedioSENR581612 Fechadepublicacin01/08/2004 Fechadeactualizacin10/08/2004
i01670136
EngineValveLashInspect/Adjust
SMCS1102025
Accidentalenginestartingcancauseinjuryordeathtopersonnel.
Topreventaccidentalenginestarting,turntheignitionswitchtotheOFFposition,placeadonotoperatetagattheignitionswitchlocationanddisconnectandtapetheelectricalconnectiontothestopsolenoidthatislocatedonthefuelinjectionpump.
NOTICEKeepallpartscleanfromcontaminants.
Contaminantsmaycauserapidwearandshortenedcomponentlife.
NOTICECaremustbetakentoensurethatfluidsarecontainedduringperformanceofinspection,maintenance,testing,adjustingandrepairoftheproduct.Bepreparedtocollectthefluidwithsuitablecontainersbeforeopeninganycompartmentordisassemblinganycomponentcontainingfluids.
RefertoSpecialPublication,NENG2500,"CaterpillarToolsandShopProductsGuide"fortoolsandsuppliessuitabletocollectandcontainfluidsonCaterpillarproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
12/6/2015 416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sis 2/4
ValveLashSetting
Thetemperatureoftheenginedoesnotchangethevalvelashsetting.
ValveLashSetting
Inletvalve...0.20mm(0.008inch)Exhaustvalve...0.45mm(0.018inch)
ValveLashAdjustment
Ifthevalvelashrequiresadjustmentseveraltimesinashortperiodoftime,excessivewearexistsinadifferentpartoftheengine.Repairtheprobleminordertopreventmoredamagetotheengine.
Notenoughvalvelashcanbethecauseofrapidwearofthecamshaftandvalvelifters.Notenoughvalvelashcanindicatethattheseatsforthecylinderheadvalvesareworn.
Cylinderheadvalvesbecomedamagedduetothefollowingcauses:
Fuelinjectionnozzlesthatoperateincorrectly
Excessivedirtandoilarepresentonthefiltersfortheinletair.
Incorrectfuelsettingsonthefuelinjectionpump.
Theloadcapacityoftheengineisfrequentlyexceeded.
Toomuchvalvelashcancausebrokenvalvestems,springs,andspringretainers.Toomuchvalvelashcanbeanindicationofthefollowingproblems:
Worncamshaftandvalvelifters
Wornrockerarms
Bentpushrods
Brokensocketontheupperendofapushrod
Looseadjustmentscrewforthevalvelash
Ifthecamshaftandvalveliftersshowrapidwear,lookforfuelinthelubricationoilordirtylubricationoilasapossiblecause.
Thevalvelashismeasuredbetweenthetopofthevalvestemandtherockerarmlever.
Note:Number1cylinderisatthefrontoftheengine.
12/6/2015 416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sis 3/4
Illustration1 g00323903Settingthevalvelash
(1)Adjustmentscrew
(2)Feelergauge
Accidentalenginestartingcancauseinjuryordeathtopersonnel.
Topreventaccidentalenginestarting,turntheignitionswitchtotheOFFposition,placeadonotoperatetagattheignitionswitchlocationanddisconnectandtapetheelectricalconnectiontothestopsolenoidthatislocatedonthefuelinjectionpump.
Removethevalvemechanismcoverandperformthefollowingprocedureinordertoadjustthevalvelash:
1. SetthetopcenterpositionforNo.1pistononthecompressionstroke.Beforeadjustmentsaremade,lightlytapeachrockerarmatthetopoftheadjustmentscrew.Useasoftmallettoensurethatthelifterseatsagainstthecamshaft'sbasecircle.
Note:Later3054enginesrequiretheuseofaTORXT27drivertoadjustvalvelash.
2. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.4cylinderhasopenedandtheexhaustvalveoftheNo.4cylinderhasnotcompletelyclosedmeasurethevalvelashoftheinletvalveandtheexhaustvalveofNo.1cylinder.Ifnecessary,makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.1cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustmentscrew(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthevalvelashuntilthecorrectspecificationisachieved.
12/6/2015 416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sis 4/4
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustmentscrew(1)isbeingheldfromturning.
3. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.2cylinderhasopenedandtheexhaustvalveoftheNo.2cylinderhasnotcompletelyclosedmeasurethevalvelashoftheinletvalveandtheexhaustvalveofNo.3cylinder.Ifnecessary,makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.3cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustmentscrew(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthevalvelashuntilthecorrectspecificationisachieved.
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustmentscrew(1)isbeingheldfromturning.
4. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.1cylinderhasopenedandtheexhaustvalveoftheNo.1cylinderhasnotcompletelyclosedmeasurethevalvelashoftheinletvalveandtheexhaustvalveofNo.4cylinder.Ifnecessary,makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.4cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustmentscrew(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthevalvelashuntilthecorrectspecificationisachieved.
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustmentscrew(1)isbeingheldfromturning.
5. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.3cylinderhasopenedandtheexhaustvalveoftheNo.3cylinderhasnotcompletelyclosedmeasurethevalvelashoftheinletvalveandtheexhaustvalveofNo.2cylinder.Ifnecessary,makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.2cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustmentscrew(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthevalvelashuntilthecorrectspecificationisachieved.
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustmentscrew(1)isbeingheldfromturning.
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FriJun12201520:24:19GMT0500(EasternStandardTime)r095rz1