ABB_FXE4000 - Medidor Eletromagnetico

8/11/2019 ABB_FXE4000 - Medidor Eletromagnetico

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P R

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PROCESS FIELD BUS

Data SheetD184S044U02

Field

Electromagnetic FlowmeterFXE4000

(COPAXE/MAGXE)

IT

The Electromagnetic Flowmeter (EMF) can be

used to accurately measure the flowrate of liquids

which have an electrical conductivity greater than

5 S/cm (20 S/cm for demineralized water).

The COPA-XE is a flow measurement system in a

Compact Design.

The MAG-XE flow measurement system consists

of a flowmeter primary and a remote mounted

P-converter

Stainless Steel Flowmeter Primary (Series 2000)

The basic flowmeter body is installed using threadedadapters which are matched to the pipeline connections:

Weld stubs Food Industry fittings per DIN 11851 TriClamps Wafer and fixed flange designs Certificates EHEDG, FML, 3A

Flowmeter Primary with Aluminum Housing

(Series 4000)

Flange and wafer designs DVGW Test Report Certifiable for Cold and Waste Water and Fluids other

than Water

Converter

Communication PROFIBUS DP, HARTProtocol,FOUNDATION Fieldbus, PROFIBUS PA, ASCII

Pulse output, configurable (active/passive)

Data secured in a plugin EEPROM Graphic display

IntelligentCompact and Effective


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Electromagnetic Flowmeter FXE4000 D184S044U02(COPAXE/MAGXE)

Overview, Flowmeter Primary and Converter Designs: FXE4000 (COPA-XE)

Fixed Flange Wafer Design Fixed Flange Wafer Design Variable ConnectionsHousing Material Aluminum Housing Series 4000 Stainless Steel Housing Series 2000

Primary

Model Number DE43F DE43W DE23F DE23W DE23R,S,T,EAccuracy 0.5 % of rate

DN PN DN PN DN PN DN PN DN PN

Wafer Design 3100:1/04 16 3100:1/104 1040 Flanges DIN 31000 1040 3100 10 40 Flanges ANSI 1/840 CL150300 1/84 CL150300 Food Ind. fittings DIN 11851 3100:1/104 10

Weld stubs 3100:1/104 10TriClamp per DIN 32676 3100:1/104 10

Ext. thds. ISO 228/DIN 2999 325:1/101 10Liner Hard/soft rubber

PTFE, PFAPFA (DN 381/105/16)

PTFE (DN 101003/84)

PFA(vacuum tight)

PFA(vacuum tight)

PFA(vacuum tight)

Conductivity > 5 S/cm(20 S/cm for

demineralized water)

> 5 S/cm(20 S/cm for








Electrodes SS 1.4571[316Ti], 1.4539, Hastelloy B2/C4, PlatinumIridium, Tantalum, TitaniumProcess Connection Material Steel, 1.4571[316Ti] 1.4571[316Ti] 1.4404[316L]

Protection Class IP 67 IP 67 IP 67 IP 67 IP 67Fluid Temperature * 25 to +130 C 25 to +130 C 25 to +130 C 25 to +130 C 25 to +130 C

Approvals

EEx Design TV 97, ATEX 1173X (see separate data sheet)Certifiable Cold and Waste Water, Liquids other than WaterPress. Equip. Dir. 97/23/EG Conformity Evaluation per Category III, Fluid Group 1

Certificates

3A, FML, EHEDG(Cleanability)

Converter

Supply Power 85253 V AC/16.826.4 V AC/16.8 31.2 V DCCurrent Output 0/210mA, 05 mA, 0/420 mA, 0/410/1220 mA

Pulse Output Active 24 V DC pulse or passive optocouplerExt. Zero Return Optocoupler inputExt. Totalizer Reset Optocoupler input

Forward/Reverse Metering Signal over optocoupler outputEmpty Pipe Detector from DN 10 : 3/8, signal over optocoupler output

Self Monitor yesLocal Display / Totalization yesHousing Converter housing made of Aluminum (standard), converter made of stainless steel (option)

Communication PROFIBUS DP, PROFIBUS PA, HARTProtocol, FOUNDATION Fieldbus, ASCIIProtocol (RS485)*) 25 C for stainless steel process connections

10 C for steel process connections

DN 3501000 : 1440

DN 125300 : 512

DN 3100 : 1/104

DN 3100 : 1/104 DN 3100 : 1/104

205 l/min

>V 28340 m3

>V

DN 3 DN 40

DN 50DN 100 : 24

1/101

DN 3 DN 401/10 1 1/2

DN 50 DN 1002 4

Weld Stubs TriClamp DIN 32676

Ext. Threads

Others upon request

Food. Ind. FittingsDIN 11851


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Overview, Flowmeter Primary and Converter Designs: FXE4000 (MAG-XE)

Fixed Flange Wafer Design Fixed Flange Wafer Design Variable ConnectionsHousing Material Aluminum Housing Series 4000 Stainless Steel Housing Series 2000

Primary

Model Number DE41F DE41W DE21F DE21W DE21R,S,T,EAccuracy 0.5 % of rate

DN PN DN PN DN PN DN PN DN PN

Wafer Design 3100:1/10416 - 3100:1/104 1040 Flanges DIN 31000 1040 3100 10 40 Flanges ANSI 1/8 40 CL150300 1/84CL150300 Food. Ind. Fitting DIN 11851 3-100:1/10-4 10

Weld stubs 3-100:1/10-4 10

TriClamp per DIN 32676 3-100:1/10-4 10

Ext. thds. ISO 228/DIN 2999 3-25:1/10-1 10

Liner Soft/hard rubber,PTFE, PFA

PFA(DN38:1/105/16)PTFE(DN10100:3/84)

PFA(vacuum tight)

PFA(vacuum tight)

PFA(vacuum tight)

Conductivity > 5 S/cm(20 S/cm for demineralized water)



> 5 S/cm(20 S/cm for demineralized water)



Electrodes SS 1.4571[316Ti], 1.4539, Hastelloy B2/C4, PlatinumIridium, Tantalum, TitaniumProcess ConnectionMaterial

Steel, 1.4571[316Ti] 1.4571[316Ti] 1.4404[316L]

Protection Class IP 67,IP 68 (Option)

IP 67,IP 68 (Option)




Fluid Temperature * 25 to +130 C 25 to +130 C 25 to +130 C 25 to +130 C 25 to +130 C

Approvals

EEx Design TV 97, ATEX 1173X (see separate data sheet)Certifiable Cold and Waste Water, Liquids other than WaterPress. Equip. Dir. 97/23/EG Conformity Evaluation per Category III, Fluid Group 1

Certificates

3A, FML, EHEDG(Cleanability)

Converter

Supply Power 85253 V AC/16.826.4 V AC/16.8 31.2 V DCCurrent Output 0/210mA, 05 mA, 0/420 mA, 0/410/1220 mA Pulse Output Active 24 V DC pulse or passive optocoupler

Ext. Zero Return Optocoupler inputExt. Totalizer Reset Optocoupler inputForward/Reverse Metering Signal over optocoupler outputEmpty Pipe Detector from DN10 : 3/8, signal over optocoupler outputSelf Monitor yesLocal Display / Totalization yesHousing Field mount housing, 19Insert, Panel mount housing, Rail mount housingCommunication PROFIBUS DP, PROFIBUS PA, HARTProtocol, FOUNDATION Fieldbus,

ASCIIProtocol (RS485)*) 25 C for stainless steel process connections

10 C for steel process connections

DN 3501000 : 1440

DN 125300 : 512

DN 3100 : 1/104

DN 3DN 100 : 1/104 DN 3DN 100 : 1/104

DN 3DN 40

DN 50DN 100 : 24

1/101

DN 3 DN 401/10 1 1/2

DN 50 DN 1002 4

Weld Stubs TriClamp DIN 32676

Ext. Threads

Others upon request

Food Ind. FittingsDIN 11851

MAGXE

>V 205 l/min

>V

D ATAST EP C / C E

ENTER

28340 m3


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Accuracy, Reference Conditions and Principles of Operation

Reference Conditions per EN 29104

Fluid Temperature20 C 2K

Ambient Temperature20 C 2K

Supply PowerLine voltage per Name Plate UN 1 % andFrequency f 1 %

Installation ConditionsUpstream >10xDN straight sectionDownstream >5xDN straight sectionD = Flowmeter primary size.

Warm Up Phase30 min

Analog Output EffectsSame as pulse output plus 0.1 % of rate.

Principle of Operation

The Faraday Laws of Induction, which state that a voltage is generatedin a conductor when it moves through a magnetic field, form the basis forthe electromagnetic flowmeter measurements.

This measurement principle is applied to a conductive fluid which flowsin a pipe in which a magnetic field is generated perpendicular to the flowdirection (see Schematic).

The voltage which is induced in the fluid is measured at two electrodeslocated diametrically opposite to each other. This signal voltage UE isproportional to the magnetic induction B, the electrode spacing D andthe average fluid velocity v.

Since the magnetic induction B and the electrode spacing D are constantvalues the signal voltage UEis proportional to the average flow velocity v.

The equation for calculating the volumetric flowrate shows that the signalvoltage UEis linear and proportional to the volumetric flowrate.

The induced signal voltage is converted into scaled, analog and digitaloutput signals in the converter.

Q

Rangemax

0 0.2 0.4 0.6 0.8 1 2 4 6 8 10

6

5

4

3

2

1

0 2 4 6 8 10 20 40 60 80 100 %

Standard Calibration (Pulse Output):Q>0.07 Rangemax 0.5 % of rateQ


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Installation Requirements and Grounding

In- and Outlet Pipe SectionsThe metering principle is independent of the flow profile as long as standing eddies do not extend into the metering section, such as may occurafter double elbows, tangential inflow or partially open gate valves upstream of the flowmeter. It is recommended that flow control devices beinstalled downstream from the flowmeter primary. It is essential to assure

that the meter tube is always completely filled with fluid.

Our experience indicates that in most installations, straight inlet sections3 x D long and straight outlet sections 2 x D long are sufficient.

For test stands the reference conditions in EN 29104 are to be maintained. For certified instruments, there are special in and outlet lengthrequirements (see Page 7).

Electrode AxisThe meter can be installed in vertical, horizontal or sloped pipelines. Theelectrode axis should be horizontal, if at all possible. A vertical electrodeaxis orientation should be avoided. An ideal installation is shown in Fig. 3 .

GroundingThe grounding of the flowmeter primary is essential not only for safetyreasons, but also of importance to assure trouble free operation of theelectromagnetic flowmeter. The ground screws on the flowmeter primaryare to be brought to ground potential. For technical reasons this potentialshould be identical to the potential of the metering fluid, if possible.

For plastic or insulated lined pipelines the fluid is grounded by installingground plates. When there are stray potentials present in the pipeline, aground plate is recommended on both ends of the meter primary.

For flowmeter primaries with hard or soft rubber liners, sizes DN 125/5and larger, a conductive element is incorporated in the liner. This assures

that the fluid is grounded.To comply with the EMC and Low Voltage Regulations the connectionbox/converter must be grounded in addition to the meter tube of theflowmeter primary. The green/yellow cable, included with the shipment,should be used to make this connection. Connection examples areshown in the Section Interconnection Diagrams starting on Page 37.

Installation in Larger Size PipelinesThe flowmeter primary can readily be installed in larger pipeline sizes byutilizing reducers (e.g. flanged reducers DIN 2616). The pressure dropwhich results from the reduction can be determined from the NomographFig. 4. The pressure drop is determined in the following manner:

1. Calculate the diameter ratio d/D.2. Determine the flow velocity from the Flow Range Nomograph

Fig. 5 .3. Read the pressure drop on the YAxis in Fig. 4.

Electrode axis

Fig. 3: Electrode Axis

100

10

1

0.5 0.6 0.7 0.8 0.9

v=8m/s

7m/s

6m/s

5m/s

4m/s

3m/s

2m/s

1m/s

D d

8

V

Diameter Ratio d/D

PressureDrop

p[mbar]

Flanged reducer

d = EMF Inside diameter

D = Pipeline inside diameterv = Flow velocity [m/s]p = Pressure drop [mbar]

Pressure Drop Nomograph for EMF with FlangedReducers = 8 2

Fig. 4: Nomograph for EMF Pressure Drop Determinations


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Flowmeter Sizes, Pressure Ratings, Flow Range Nomograph

Flowrate NomographThe volumetric flowrate is a function of both the flow velocity and theflowmeter size. The Flow Range Nomograph shows the flowrates which

can be metered with a specific flowmeter size and also which flowmetersizes are suitable for a specific flowrate.

Example:Flowrate = 7 m3/h (maximum value = flow range end value). Suitable areflowmeter primary sizes DN 20 : 3/4 to DN 65 : 21/2 for flow velocitiesbetween 0.5 and 10 m/s.

Meter SizeDN Inch

Std. Press.Rating

PN

Min. Flow RangeFlow Velocity0 to 0.5 m/s

Max. Flow RangeFlow Velocity0 to 10 m/s

3 1/104 5/32

6 1/4

4040

40

0 to 0.2 l/min0 to 0.4 l/min

0 to 1 l/min

0 to 4 l/min0 to 8 l/min

0 to 20 l/min 8 5/16

10 3/815 1/220 3/4

40404040

0 to 1.5 l/min0 to 2.25 l/min0 to 5.0 l/min0 to 7.5 l/min

0 to 30 l/min0 to 45 l/min0 to 100 l/min0 to 150 l/min

25 132 11/440 11/2

404040

0 to 10 l/min0 to 20 l/min0 to 30 l/min

0 to 200 l/min0 to 400 l/min0 to 600 l/min

50 265 21/280 3

404040

0 to 3 m3/h0 to 6 m3/h0 to 9 m3/h

0 to 60 m3/h0 to 120 m3/h0 to 180 m3/h

100 4125 5150 6

161616

0 to 12 m3/h0 to 21 m3/h0 to 30 m3/h

0 to 240 m3/h0 to 420 m3/h0 to 600 m3/h

200 8250 10300 12

10/1610/1610/16

0 to 54 m3/h0 to 90 m3/h0 to 120 m3/h

0 to 1080 m3/h0 to 1800 m3/h0 to 2400 m3/h

350 14400 16450 18500 20

10/1610/1610/16

10

0 to 165 m3/h0 to 225 m3/h0 to 300 m3/h0 to 330 m3/h

0 to 3300 m3/h0 to 4500 m3/h0 to 6000 m3/h0 to 6600 m3/h

600 24700 28800 32

101010

0 to 480 m3/h0 to 660 m3/h0 to 900 m3/h

0 to 9600 m3/h0 to 13200 m3/h0 to 18000 m3/h

900 361000 40

1010

0 to 1200 m3/h0 to 1350 m3/h

0 to 24000 m3/h0 to 27000 m3/h

2

l/min l/sm /h3

2

3

456

810

2

3

456

8

5

2

34

56

810

8

654

3

2

10

54

3

2

4

3

108

654

3

2

4

2

3

456

8

8

654

3

2

8

654

3

2

4

3

210

10

10

2

3

456

8

2

3

456

810

2

3

456

810

1

2

3

456

810

10

8654

3

2

108

654

3

2

3

2

1108

654

3

2

2

3

456

8

2

3

456

810

1

1

8

6

54

3

2

102

10

8654

3

2

1

3

456

8

210

0.50.60.81 2 3 5 6 8 10

m/s

DN

200

DN

250DN300D

N350D

N400

DN

450D

N500D

N600D

N700D

N800

DN

900D

N1000

DN

100

DN

80

DN

65

DN

50

DN

10

DN

15D

N20D

N25

DN3

2DN

40

DN

125D

N150

DN

3

DN

4

DN

6

Flowrate

Example

Fig. 5: Flow Range Nomograph DN 3 to DN 1000 : 1/10 to 40


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Agency Approved EMF

ApprovalsThe design of the measurement instrument Electromagnetic VolumeFlowrate Totalizer with Electrical Counter has been approved by the National Institute for Science and Technology (PhysikalischTechnischenBundesanstalt) in Braunschweig, Germany. The following approvals havebeen granted for the Volume Flowrate Totalizer which consists of a flow

meter primary and a converter:

Appendix (EO6) or Appendix 5 (EO5) of the Certification Regulationsof 1988 apply to the Electromagnetic Volume Flowrate Totalizerwith Electrical Counter.

CertificationThe Electromagnetic Volume Flowrate Totalizer is certified on the test

stands in Gttingen, Germany which have been approved for certificationcalibrations. After the calibration has been completed, the parameterswhich impact the Certification Regulations, can only be changed in thepresence of a Certification Agent.

Approved Flowmeter Sizes for Cold Water and Waste

Water

Approved Flowmeter Sizes for Liquids other than Water

Min. flow range:approx. 2.5 m/s.Max. flow range:approx.10 m/s.

The actual flow ranges must be in accord with the values listed in theTables. Subsequent range changes require a new calibration on anagency certified test stand.

Installation Requirements for Volume Flowrate TotalizersThe following installation requirements are to be observed:For Cold Water and Waste Water the lengths of the straight pipelinesections must be at least 5 times the flowmeter size upstream and atleast 2 times downstream. For Liquids other than Water (milk, beer,

wort, brine) the values listed in the brackets in Fig. 6 apply.

For flow metering in both directions (forward and reverse) straight sections are required on both sides of the flowmeter primary with a length ofat least 5 times the flowmeter size for Cold Water and Waste Water approved flowmeters and at least 10 times for Liquids other than Waterapproved flowmeters. The piping system must always be completely full.

The signal cable length may not exceed 50 m.

6.221 Electromagnetic Volume Flowrate Totalizerwith a Class B Electrical Counter forCold Water and Waste Water

87.12

5.721 Electromagnetic Volume Flowrate Totalizerwith Electrical Counter for Liquids other than Water87.05

Meter SizeDN Inch

Min. Allow. Flow RangeEnd Value (approx. 2 m/s)

Max. Allow. Flow RangeEnd Value (approx. 10 m/s)

25 132 11/440 11/2

0 to 2.4 m3/h0 to 5 m3/h0 to 9 m3/h

0 to 12 m3/h0 to 25 m3/h0 to 45 m3/h

50 265 21/280 3

0 to 14 m3/h0 to 24 m3/h0 to 36 m3/h

0 to 70 m3/h0 to 120 m3/h0 to 180 m3/h

100 4125 5150 6

0 to 56 m3/h0 to 84 m3/h0 to 128 m3/h

0 to 280 m3/h0 to 420 m3/h0 to 640 m3/h

200 8250 10300 12

0 to 220 m3/h0 to 360 m3/h0 to 500 m3/h

0 to 1100 m3/h0 to 1800 m3/h0 to 2500 m3/h

350 14400 16500 20

0 to 700 m3/h0 to 900 m3/h0 to 1420 m3/h

0 to 3500 m3/h0 to 4500 m3/h0 to 7100 m3/h

600 24700 28800 32

0 to 2000 m3/h0 to 2800 m3/h0 to 3600 m3/h

0 to 10000 m3/h0 to 14000 m3/h0 to 18000 m3/h

900 361000 40

0 to 4600 m3/h0 to 5600 m3/h

0 to 23000 m3/h0 to 28000 m3/h

Flowmeter Size and Maximum Allowable Flowrates

DN Inch QmaxLiter/min

25 132 11/4

40 11/250 2

select between60 and 200 in steps of 10select between100 and 400 in steps of 10

select between150 and 750 in steps of 50select between250 and 1000 in steps of 50

65 21/280 3

100 4150 6

select between400 and 2000 in steps of 100select between700 and 3000 in steps of 100select between900 and 4500 in steps of 100select between2000 and 10000 in steps of 500

Minimum Flowrates and Fluids

DNInch

Minimum Flowrate l/min Fluid

25 132 11/440 11/250 2

8 5 20 200

Beer, Milk, SyrupBeer, Milk, SyrupBeer, MilkBeer, Wort

65 21/280 3100 4150 6

500 50020002000

Milk, Wort, BeerMilk, Wort, BeerBrine, WortBrine

D d

8

5 x DN (10 x DN) 2 x DN (5 x DN)

5 x DN (10 x DN) For forward andreverse flow metering

Fig. 6: Pipeline Installation, Reductions as Required


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Specifications: Flanged Design Models DE41F/DE43F,Wafer Design Models DE41W/DE43W

AttentionLlimits for the allowable fluid temperature (TS) and allowablepressure (PS) are a function of the liner and flange materialsof the flowmeter (see instrument Name Plate).

Material Load Curves for Model DE41F/DE43F(Flanged Design)

Max. Temperature90 C for hard/soft rubber linersMax. Temperature130 C for PTFE/PFA liners




JIS 10K-B2210 Flanges SS 1.4571[316Ti] or Steel

Liner: PTFE, hard/soft rubber (limited to 90 C)

Max. Temperature 90 C for hard/soft rubber liners

Max. Temperature 90 C for hard/soft rubber liners

!

Temperatur / Temperature (TS) [C]

Druck/Pressure(PS)[bar] PN 40

PN 25

PN 16

PN 10

0

5

10

15

20

25

30

35

40

45

30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Fig. 7: DINFlanges SS 1.4571[316TI] to DN 600


Druck/Pressure(PS)[bar]

300 lb/CL 300

15 0lb /CL 150

0

510

15

20

25

30

35

40

45

50

55

30 10 10 30 50 70 90 110 130

Fig. 8: ANSIFlanges SS1.4571[316TI]to 12 (CL150/300), to 40 (CL150)

PN 40

PN 25

PN 16

PN 10


Druck/

Pressure(PS)[bar]

0

5

10

15

20

25

30

35

40

45

30 10 10 30 50 70 90 110 130

Fig. 9: DINFlanges Steel to DN 600

Meter SizeDN Inch

Material PN TS [C] PS [bar]

32100 11/4 4 SS 1.4571[316Ti] 10 25 to +130 10

32100 11/4 4 Steel 10 10 to +130 10

300 lb/CL 300

150 lb/CL 150


Druck/Pressure(PS)[b

ar]

0

5

10

15

20

25

30

35

40

45

50

55

30 10 10 30 50 70 90 110 130

Fig. 10: ANSIFlanges Steel to 12 (CL150/300), to 40 (CL150)

6

7

8

9

10

11

12

13

14

15

16

17

DN 700 PN 16

DN 900 PN 16DN 800 PN 16

DN 1000 PN 16

DN 900 PN10DN 800 PN 10DN 700 PN 10

DN 1000 PN 10


Druck

/Pressure(PS)[bar]

-30 -20 -10 0 10 20 30 40 50 60 70 80 90

Fig. 11: DINFlanges SS 1.4571[316Ti} DN 700DN 1000

DN 700 PN 16

DN 900 PN 16DN 800 PN 16

DN 1000 PN 16

DN 900 PN 10DN 800 PN 10DN 700 PN 10

DN 1000 PN 10


Druck/Pressure

(PS)[bar]

6

7

8

9

10

11

12

13

14

15

16

17

-10 0 10 20 30 40 50 60 70 80 90

Fig. 12: DINFlanges Steel DN 700DN 1000


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Material Load Curves for Models DE41W/DE43W(Wafer Design)

(PFALiner, Wafer Design) l

General Specifications

Min. allow. Pressure as a function of Fluid Temperature

Other meter sizes, press. ratings and Temp. Classes upon request

Max. Allowable Cleaning Temperature

If the ambient temperature > 25, then the difference must be subtractedfrom the max. cleaning temperature.

Tmax C where C = TAmb 25 C)

Max. allow. Fluid Temperatures as a Function of the

Ambient Temperatures for Flowmeters with Steel Flanges

Max. allow. Fluid Temperature as a Function of the

Ambient Temperature for Flowmeters with SS Flanges

Materials, Flowmeter Primary

Process Connection Materials

Protection Class per EN 60529IP 67IP 68 (only for MAGXE flowmeter primary)

Pipeline VibrationsMaximum allowable 15 m/s2(10 150 Hz)

DesignsThe flanged flowmeters comply with the installation lengths defined inVDI/VDE 2641, ISO 13359 or DVGW (Working Paper W420, DesignWP, ISO 4064 short).

DN Inch TSmax[C] TSmin[C] PSmax[bar]

3100 1/10 4 130 10 16 (CL150)

Liner Meter SizeDN Inch

POperatembar abs.

at TOperateC

Hard rubberKTW approved

15 250 1/2 10 0 < 90300 1000 12 40 0 < 90

Soft rubberKTW approved

50 250 2 10 0 < 90300 1000 12 40 0 < 90

PTFE 10 800 3/8 32 270500

< 20< 130

PFA 3 100 1/10 4 0 < 130

CIPCleaning LinerPrimary TmaxC t

maxMinutes T

Amb.CSteam cleaning PTFE, PFA 150 60 25Liquid cleaning PTFE, PFA 140 60 25

60

13050

25

Fluid Temperature C

Ambient Temperature C

20

10 0

Temperature range for COPAXETemperature range for MAGXE

Max. allowable fluid temperature for Hard/soft rubber liner 90 CMax. PTFE/PFA 130 Callowable fluid temperature for

Comment:

Fig. 13 Max. allow. Fluid Temperatures as a Function of the AmbientTemperatures for Flowmeters with Steel Flanges


Fluid Temperature C130500

60

25

20

25

Temperature range for COPAXETemperatur MAGXEe range for

Comment:

Max. allowable fluid temperature for Hard/soft rubber liner 90 CMax. PTFE/PFA 130 Callowable fluid temperature for

Fig. 14: Max. allow. Fluid Temperature as a Function of the AmbientTemperature for Flowmeters with Stn. Stl. Flanges

Part Standard Options

Liner PTFE, PFA, hardrubber, soft rubber

Signal and groundelectrodes for hard rubber,

soft rubber

SS 1.4571 [316Ti]

Hast. B2 (2.4617),Hast. 2 C4, Titanium,

Tantalum,

PlatinumIridium PTFE

PFAHast. C4 (2.4610) SS 1.4571 [316Ti]

Hast. B2 (2.4617)Titanium, TantalumPlatinumIridium

Ground plate for flangedand waferdesign flowmeters

SS 1.4571 [316Ti] Upon request

Protection plate SS 1.4571 [316Ti] Upon request


FlangesDN 3 15 : 1/101/2DN 20 300 : 3/412

SS 1.4571 [316Ti] (standard)Steel (galvanized) 1.4571[316Ti]

DN 350 1000 : 1440 Steel (painted) 1.4571[316Ti]


HousingDN 3 DN 3001/10 12

Two piece housingCast Alum., painted,Paint coat, 60 m thick RAL 9002

DN 350 100014 40

Welded steel construction,paintedPaint coat, 60 m thick RAL 9002

Connection box Cast Alum., painted,Paint coat 60 m thickFrame: dark gray, RAL 7012Cover: light gray, RAL 9002

Meter tube SS 1.4301 [304]

PgConnector Polyamide PVDF


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Specifications: Stn. Stl. Flowmeter, Mod. DE21_ or DE23_, DN 3 to DN 100 : 1/10 to 4

Material Loads for Model DE21_ or DE23_,(with variable process connections)

Material Loads Curves for Flanged FlowmetersModel DE21F/DE23F

Liner: PFA

Liner: PFA

JIS 10K-B2210 Flanges SS 1.4571 [316Ti] or Steel

Material Loads Curves for Wafer DesignFlowmeters Model DE21_/DE23_

Liner: PFA

JIS 10K-B2210 Wafer Design

Minimum Allowable Absolute Pressure

Maximum Allowable Cleaning Temperature

If the ambient temperature > 25, then the difference must be subtractedfrom the max. cleaning temperature.

Tmax C, where C = (TAmb25 C).

Maximum Allowable Temperature Shock

*) Higher temperatures are allowed for CIP/SIP cleaning for limited time periods, see Table Maximum Allowable Cleaning Temperature.

Process ConnectionsLiner PFA

Meter SizeDN Inch

PSmax.[bar]

TSmax.[C]

TSmin.[C]

Wafer Design 3 50 1/10265100 24

40(CL300)16(CL150)

130*130*

25 25

Weld stubs per ISO 2037 25100 14 10 130* 25

Weld stubs per DIN 2463 10100 3/84 10 130* 25

Weld stubs per DIN 11850 10100 3/84 10 130* 25

Food Ind. ftgs per DIN 11851 3100 1/104 10 130 25

TriClamp per DIN 32676 3100 1/104 10 121 25

External threads ISO 228 3 25 1/101 10 130* 25

Meter Size Material PN TS [C] PS [bar]

DN 251001 4

SS 1.4571[316Ti] 10 25 to +130* 10

Steel 10 10 to +130* 10


Druck/Pressure

(PS)[bar] PN 40

PN 25

PN 16

PN 10

0

5

10

15

20

25

30

35

40

45

30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 *)

Fig. 15: DINFlanges SS 1.4571 [316Ti] to DN 100


Druck/Pressure(P

S)[bar]

300lb/CL300

150lb/CL150

0

5

10

15

20

25

30

3540

45

50

55

30 10 10 30 50 70 90 110 130 *)

Fig. 16: ASMEFlanges SS 1.4571 [316Ti] to 4

Meter Size Material PN TS [C] PS [bar]

DN 3210011/4 4

SS 1.4404[316L]SS 1.4435[316L]SS 1.4301[304]

10 25 to +130 10

Liner Meter Size POperatembar abs

at TOperateC

PFA DN 3 1001/10 4

0 130*

CIP-Cleaning Liner TmaxC

TmaxMinutes

TAmbC

Steam cleaningLiquid cleaning

PFAPFA

150140

6060

2525

Liner Temp. Shockmax. Temp. Diff. C

Temp. GradientC/min

PFA any any


Druck/Pressure(PS)[bar]

PN 40/CL300

PN 25

PN 16/CL150

PN 10

0

5

10

15

20

25

30

35

40

45

60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130* 140

Fig. 17:


11/48

11


Temperature Diagram

Fluid Temperatures25 C to +130 C, CIPcleanable, see Temperature Diagram andMax. Allowable Cleaning Temperature.

Storage Temperature

20 C to +70 C

Materials, Flowmeter Primary

Process Connection Materials

Gasket Material

Protection Class per EN 60529IP 67 StandardIP 68 (only for MAGXE flowmeter primary)

Pipeline VibrationsMaximum allowable 15 m/s2(10 150 Hz)

Liner Mate-rial

Electrode Material Electrodes Design

Standard Options Standard Options

PFA Hast.C4(1.4539 forFood Ind.fittings &

TriClamp

Hast.B2SS 1.4539SS1.4571[316Ti]

Tantalum,Titanium,PlatinumIridium

Flat head Pointedhead( DN 10

3/8

Standard

Flanges per DIN SS 1.4571 [316Ti]Wafer Design None

Weld stubs SS 1.4404 [316L]

Food Ind. Fittings per DIN 11851 SS 1.4404 [316L]

TriClamp per DIN 32676 SS 1.4404 [316L]

External threads SS 1.4404 [316L]

Connection Box Standard Option

COPAXE Cast Alum., painted,Paint colorsFrame: dark gray, RAL 7012Cover: light gray, RAL 9002

Converter housing made completely of Stn. Stl.1.4301 [304]

MAGXE SS 1.4301 [304]

Meter Tube SS 1.4301 [304]

PGConnector Polyamide PVDF

Housing,Flowmeter Primary

Deep drawn housing SS 1.4301 [304]

60

50130

Fluid Temperature C


25

20

25 0

Temperature range for MAGXE

Temperature range for COPAXE

Fig. 18: Maximum Allowable Ambient Temperatures as a Functionof the Fluid Temperature for Stn. Stl Process Connectionsand Wafer Designs

Process Connections Gasket Material

Wafer Design None

Weld stubs, Food Ind. Fittings,TriClamp, External Threads

EPDM (EthylenePropylene) std.with FDAApproval, Silicone withFDAApproval (Option)

Housing flat gasket Silicone


12/48

12


Dimensions Flowmeter Primary Flanges per DIN and ANSI, Mod. DE41F & DE43F

72

35

L*

D

C

F

E

95

199120

12080

35

67

MAG-XE COPA-XE MAG-XE COPA-XE

DN 3 100 : 1/10 4Tolerance: L*+03

DIN Flanges

Dimensions Weight appr. kgDN PN 1) D L2)3) F C E Compact Design Remote Primary38101520

1040104010401040

909095

105

130200200200

281281281292

62626273

157157157168

55.55.56

44.54.55

25324050

1040104010401040

115140150165

200200200200

292297301337

73788290

168173177185

6.58

8.511

5.57

7.59

6580

100

104010401016

185200220

200200250

365377417

104110130

199205225

161920

131617

1) Other pressure ratings upon request2) If one ground plate (mounted on one flange) is installed, the dimension L increases as follows: DN 3 100:1.104 by 3 mm.3) If one protection plate (mounted on one flange) is installed, the dimension L increases as follows: DN 3 100:1.104 by 6 mm.4) If two protection flanges (mounted to each ANSI flange, old lay length) are installed the dimension L increases as follows:

1/10 3 by 20 mm, 4 and larger by 25 mm5) Connection flange DN 106) Connection flange 1/2

ANSI Flanges

For dimensions F, C, E see Table DIN Flanges

Dimensions WeightCompact Design Remote Primary

CL 150 CL 300 L 3)4) CL 150 CL 300 CL 150 CL 300DN Inch D D ISO 13359 ABB (old lay length) appr. kg appr. kg appr. kg appr. kg

385)

101520

1/85/166)

3/86)

1/23/4

89898998

969696

118

130200200200

130270270270

5.55.55.56

5.55.55.56

44.54.55

44.54.55

25324050

11 1/41 1/2

2

108118127153

124134156165

200200200200

270280280280

6.58

8.510

6.58

8.510

5.57

7.59

5.57

7.59

6580

100

2 1/23

4

178191

229

191210

254

200200

250

330340

400

1417

18

1417

18

1316

17

1316

17

ISO Projection Method EAll dims in mm

Fig. 19: Dimensions Flowmeter Primary DN 3 :1/10 to DN 100:4, Flanges per DIN and ANSI


13/48

13



Tolerance: L* DN 125 200 : 5 8 +03 ; DN 250 500 :1020+05

DIN Flanges

Dimensions Weight appr. kg

DN PN 1) D L F G G1 H Compact Design Remote Primary

125 1016 250 250 148 292 199 250 31.0 27.0

150 1016 285 300 179 313 220 285 33.0 29.0

200200

1016

340340

350350

179207

344344

251251

340340

55.055.0

53.053.0

250250

1016

395405

450450

250250

372372

279279

405405

81.081.0

79.079.0

300

300

10

16

445

460

500

500

250

250

415

415

322

322

505

505

86.0

86.0

81.0

81.0

72

35

D

L*

> V 2 05 l /mi n28340 m3>V

199

120

12

0

D

F

G

80

35

67

G

1

103

H


DN 125 300 : 5 12

1) Other pressure ratings upon request2) If two protection flanges (mounted to each ANSI flange, old lay length) are installed the dimension L increases

as follows: 5 and larger by 25 mm

ANSI Flanges

For dimensions F with ANSI Flanges see Table DIN Flanges.

Dimensions Weight

Compact Design RemotePrimary

CL 150 CL 300 L 2) CL 150 CL 300 CL 150 CL 300

DN Inch D D ISO 13359 ABB (old lay length) G G1 appr. kg appr. kg appr. kg appr. kg

125 5 254 280 250 450 292 199 37.0 39.0 36.0 38.0

150 6 280 318 300 450 313 220 39.0 41.0 38.0 40.0

200 8 343 381 350 500 344 251 67.0 75.0 66.0 74.0

250 10 407 445 450 550 372 279 99.0 119.0 98.0 118

300 12 483 521 500 620 415 322 125.0 181.0 124.0 180.0


Fig. 20: Dimensions Flowmeter Primary DN 125:5 to DN 300:12, Flanges per DIN and ANSI


14/48

14



G

F

L*

G1

80

35

D

67


DN 350 1000 : 14 40

Tolerance: L* DN 350 500 :1420 +05 ; DN 600 1000 :2440+010

1)Other pressure ratings upon request

DIN Flanges

Dimensions Weight

Compact Design RemotePrimary

DN PN 1) D L F G G1 appr. kg appr. kg

350350

1016

505520

550550

250250

430430

341341

131.0145.0

126.0140.0

400400

1016

565580

600600

275275

456456

367367

160.0180.0

155.0175.0

500 10 670 650 310 492 403 196.0 191.0600 10 780 780 361 543 454 276.0 243.0

700 10 895 910 448 570 495 319.0 315.0

800 10 1015 1040 508 620 545 409.0 405.0

900 10 1115 1170 558 670 595 487.0 483.0

1000 10 1230 1300 615 720 645 579.0 575.0

ANSI Flanges

For dimensions F with ANSI flanges see Table DIN Flanges.

Dimensions Weight

Compact Design Remote Primary

CL 150 CL 300 L CL 150 CL 300 CL 150 CL 300

DN Inch D D ISO 13359 ABB (old lay length) G G1 appr. kg appr. kg appr. kg appr. kg

350 14 533 550 650 430 341 183 178 400 16 597 600 700 456 367 230 225

450 18 635 686 500 403 235 230

500 20 699 762 780 492 403 268 263

600 24 813 914 850 545 448 295 293


Fig. 21: Dimensions Flowmeter Primary DN 350:14 to DN 1000:40, Flanges per DIN and ANSI


15/48

15


Dimensions Flowmeter Primary Wafer Design, Mod. DE41W & DE43W


DN 3 100 : 1/10 4

Process Connections DN Inch PN L B C E F WeightCompactDesign

appr. kg

WeightRemote Primary

appr. kg

Wafer Design 3 10 1/103/8 16 69 75 62 157 281 3.0 2.0

15 1/2 16 69 75 62 157 281 3.0 2.0

25 1 16 91 95 73 168 292 4.5 3.5

32 1 1/4 16 99 103 78 173 297 5.0 4.0

40 1 1/2 16 104 112 82 177 301 6.0 5.0

50 2 16 119 130 90 185 337 6.5 5.5

65 2 1/2 16 103 146 104 199 365 8.0 7.0

80 3 16 103 163 110 205 377 9.0 8.0

100 4 16 133 190 130 225 417 10.0 9.0


Fig. 22: Dimensions Flowmeter Primary DN 3:1/10 to DN 100:4, Wafer Design


16/48

16


Dimensions Stainless Steel Flowmeter Primary Flanges per DIN and ANSI, Mod. DE21F & DE23F

72

AL*

35

G

C

F

103

G1

74

205 l/min>V

>V 28340 m3

83

D

199

120

120


DN 3 40 : 1/10 1Tolerance: L*+03

Flanges per DIN 2501

Dimensions Weight


DN PN D L F G G1 d4 A appr. kg appr. kg

38 1040 90 130 63 219 133 34.9 37 3.0 2.0

10 1040 90 200 63 219 133 34.9 37 3.0 2.0

15 1040 95 200 63 219 133 34.9 37 3.0 2.0

20 1040 105 200 66 223 137 42.9 42 4.5 3.5

25 1040 115 200 73 230 144 50.8 54 5.0 4.0

32 1040 140 200 78 235 149 63.5 62 6.0 5.0

40 1040 150 200 82 239 153 73 67 6.5 5.5

ANSI Flanges

For dimension F, d4 and A see Table DIN Flanges.1) Connection flange DN 102) Connection flange 1/2

Dimensions Weight


CL 150 CL 300 CL 150 CL 300 CL 150 CL 300

DN Inch D D L G G1 appr. kg appr. kg appr. kg appr. kg

381) 1/85/162) 89 95 130 219 133 3.0 3.0 2.0 2.0

10 3/82) 89 95 200 219 133 3.0 3.0 2.0 2.0

15 1/2 89 95 200 219 133 3.0 3.0 2.0 2.0

20 3/4 98 118 200 223 137 4.5 4.5 3.5 3.5

25 1 108 124 200 230 144 5.0 5.0 4.0 4.0

32 1 118 134 200 235 159 6.0 6.0 5.0 5.040 1 127 156 200 239 153 6.5 6.5 5.5 5.5

If one ground plate is required, L + 3 mm, material upon request.The above dimensions for COPAXE are for the design with aninvestment cast Alum. converter housing.Dimensions for stn. stl. converter housing see Page 23


Fig. 23: Dimensions Stn. Stl. Flowmeter Primary DN 3:1/10 to DN 40:1, Flanges per DIN and ANSI


17/48

17


Dimensions Stainless Steel Flowmeter Primary Flanges per DIN and ANSI, Mod. DE21F & DE23F

72

35

G

G

A

L*

Dd4

103

74

>V>V

205 l/min28340 m3

199120

120

D

83


DN 50 100 : 2 4

Tolerance: L*+03

If one ground plate is required, L + 3 mm, material upon request.The above dimensions for COPAXE are for the design with aninvestment cast Alum. converter housing.Dimensions for stn. stl. converter housing see Page 23

Flanges per DIN 2501

Dimensions Weight


DN PN D L F G G1 d4 A appr. kg appr. kg

50 1040 165 200 207 161 104 100 10.0 8.0

65 1040 185 200 215 175 124 107 13.0 10.0

80 1040 200 200 224 181 139 107 15.0 12.0

100 1016 220 250 237 201 161 159 21.0 18.0

ANSI Flanges

For dimension F, d4 and A see Table DIN Flanges.

Dimensions Weight


CL 150 CL 300 CL 150 CL 300 CL 150 CL 300

DN Inch D D L G G1 appr. kg appr. kg appr. kg appr. kg

50 2 152 165 200 207 161 10.0 10.0 8.0 8.0

65 2 178 191 200 215 175 13.0 13.0 10.0 10.0

80 3 191 210 200 224 181 15.0 15.0 12.0 12.0

100 4 229 254 250 237 201 21.0 21.0 18.0 18.0


Fig. 24: Dimensions Stn. Stl. Flowmeter Primary DN 50:2 to DN 100:4, Flanges per DIN and ANSI


18/48

18


Dimensions Stainless Steel Flowmeter Primary Wafer Design, Mod. DE21W & DE23W

73

E

G1

F

AA*L

Di

C D

G

103

74

199

120

120

Di

13

.6

83


DN Inch PN L1) A* A C Di D E F G G1 COPAXE(G)Wgt.~kg

MAGXE(G1)Wgt.~kg

3 4 6 81015

1/105/321/4

5/163/81/2

1040CL 150/CL 300

68 64 37 42 3 4 6 81013

45 157 62 281 198 3.5 1.5

20 3/4 78 74 42 50 18 54 161 66 289 206 4.0 1.5

25 1 90 86 54 59 24 63 168 73 303 220 4.5 2.0

32 1 1/4 98 94 62 69 30 73 173 78 313 230 4.5 2.5

40 1 1/2 103 99 67 77 36 82 177 82 321 238 5.0 3.0

1) If one ground plate is required, L + 3 mmThe above dimensions for COPAXE are for the design with an investment cast Alum. converter housing.Dimensions for stn. stl. converter housing see Page 23

DN 3 40 : 1/10 1

DN 3 8 : 1/10 5/16


Fig. 25: Dimensions Stn. Stl. Flowmeter Primary DN 3:1/10 to DN 40:1, Wafer Design


19/48

19


Dimensions Stainless Steel Flowmeter Primary Wafer Design, Mod. DE21W & DE23W

F

A*

G E

L

Di

C D

G1

103

74

120

199

120

83


1) Installation length with 2 ground plates L + 3 mmThe above dimensions for COPAXE are for the design with an investment cast Alum. converter housing.Dimensions for stn. stl. converter housing see Page 23

DN Inch PN L1) A* A C Di D E F G G1 COPAXE(G)Wgt.~kg

MAGXE(G1)Wgt.~kg

50 2 1040

CL150/300

117 112 95 47 100 185 50 297 214 6.5 4.0

65 2 1/216

CL 150

103 99 111 62 116 199 58 319 236 7.0 4.5

80 3 103 99 128 74 133 205 66.5 334 251 8.5 6.5

100 4 133 129 155 96 160 225 80 367 284 11.0 8.5

DN 50 100 : 2 4


Fig. 26: Dimensions Stn. Stl. Flowmeter Primary DN 50:2 to DN 100:4, Wafer Design


20/48

20


Dimensions Flowmeter Primary Variable Process Connections, Mod. DE21_ & DE23_

C

A

D

G1

F

EG

103

74

B12

73

83

199

120

5,5


DN 3 40 : 1/10 1

DN Inch PN A D E F* G* G1*MAGXE

COPAXE(G)Weight appr. kg 1)

MAGXE(G1)Weight appr. kg1)

310 1/103/8 10 37 44 157 62 281 198 3.5 1.5

15 1/2 10 37 44 157 62 281 198 3.5 1.520 3/4 10 42 63 161 66 289 206 4 2

25 1 10 54 63 168 73 303 220 4.5 2.5

32 1 1/4 10 62 78 173 78 313 230 4.5 2.5

40 1 1/2 10 67 78 177 82 321 238 5 3

The above dimensions for COPAXE are for the design with an investment cast Alum. converter housing.Dimensions for stn. stl. converter housing see Page 23

* The dimensions G, G1 and F increase by 10.5 mm when a mounting bracket is usedInstallation lengths with the variable process connections see Page 221) Plus proceess connection adapter weight see Page 22

Mounting Bracket(option)


Fig. 27: Dimensions Flowmeter Primary DN 3:1/10 to DN 40:1, Variable Process Connections


21/48

21


Dimensions Flowmeter Primary Variable Process Connections, Mod. DE21_ & DE23_

73

E

G

F

60

A

D

G1

5,5

103 83

199

120

110


DN 50 100 : 2 4

The above dimensions for COPAXE are for the design with an investment cast Alum. converter housing.Dimensions for stn. stl. converter housing see Page 23

* The dimensions G, G1 and F increase by 10.5 mm when a mounting bracket is usedInstallation lengths with the variable process connections see Page 221) Plus process connection adapter weight see Page 22

Mounting Bracket(option)

DN Inch PN A D E F* G* G1*MAGXE

COPAXE (G)Weight appr. kg 1)

MAGXE (G1)Weight appr. kg1)

50 2 10 128 100 185 50 297 214 6.5 4

65 2 1/2 10 114 116 199 58 319 236 7 4.5

80 3 10 114 133 205 67 334 251 9 6.5

100 4 10 144 160 225 80 367 284 11 8.5

DN 50 : 2 DN 65 100 : 2 4


Fig. 28: Dimensions Flowmeter Primary DN 50:2 to DN 100:4, Variable Process Connections


22/48

22


Dimensions Stainless Steel Flowmeter, Adapters for Variable Process Connections,Mod. DE21_ & DE23_

Weld stubs per DIN 11850 or

ISO 2037 or DIN 2463

Food Ind. Fittings per

DIN 11851

TriClamp per

DIN 32676

L

Di

Da

RdThd.

L L

Di

External threads

L

R

a

Meter Size

DN Inch

Weld Stubs

ISO 2037 DIN 11850 DIN 2463

Di Da L Wgt./kg Di Da L Wgt./kg Di Da L Wgt./kg

310 1/103/8 10.0 13.0 127 0.4 10.3 13.5 127 0.4 15 1/2 16.0 19.0 127 0.4 18.1 21.3 127 0.4

20 3/4 20.0 23.0 132 0.7 23.7 26.9 132 0.7

25 1 22.6 25.0 149 0.7 26.0 29.0 149 0.7 25 28 149 0.7

32 11/4 31.3 33.7 166 1.0 32.0 34.0 166 1.0 32 35 166 1.0

40 11/2 35.6 38.0 171 1.0 38.0 41.0 171 1.0 36.8 40 171 1.0

50 2 48.6 51.0 173 1.0 50.0 54.0 173 1.0 49 52 173 1.0

65 21/2 60.3 63.5 165 1.4 66.0 70.0 165 1.4 66 70 165 1.4

80 3 72.9 76.1 169 2.0 81.0 85.0 169 2.0 81 85 169 2.0

100 4 97.6 101.6 199 2.6 100.0 104.0 199 2.6 100 104 227 3.0

Meter Size

DN Inch

Food Ind. Fittings Tri-Clamp

DIN 11851 DIN 32676

Rd. Wgt. L Wgt./kg Di L Wgt./kg

310 1/103/8 28 x 1/8 169 0.5 10.0 163 0.5

15 1/2 34 x 1/8 169 0.5 16.0 163 0.5

20 3/4 44 x 1/6 180 0.9 20.0 168 0.7

25 1 52 x 1/6 207 0.9 26.0 192 0.8

32 11/4 58 x 1/6 230 1.4 32.0 209 1.5

40 11/2 65 x 1/6 237 1.4 38.0 214 1.4

50 2 78 x 1/6 243 1.4 50.0 216 1.2

65 21/2 95 x 1/6 245 2.2 66.0 221 1.6

80 3 110 x 1/4 259 3.2 81.0 225 2.4

100 4 130 x 1/4 307 4.4 100.0 255 3.1

External Threads ISO 228 / DIN 2999

Meter SizeDN Inch

R a L Weightkg1)

3 10 1/103/8 3/8 18 139 0.4

15 1/2 1/2 18 139 0.4

20 3/4 3/4 25 164 0.8

25 1 1 25 179 0.8


Fig. 29: Dimensions Stn. Stl. Flowmeters DN 3:1/10 to DN 100:4, Adapters for Variable Process Connections


23/48

23


Dimensions Converter Complete, Made of Stainless Steel for Mod. DE23_

Wafer Design Accessories for Model DE41W, DE43W,

DE21W, DE23WThe following accessories are available as a function of the meter sizeand the pressure rating:Bolts, nuts, lock washers, centering elementsGaskets are not included in the accessories.

Material: SS

Cable connector M20 x 1.5

73182.5

113.5

99


Fig. 30: Dimensions Stn. Stl. Design COPAXE Model DE23_

Meter Size Pressure Rating Part Number

DN 3 to 101/10 to 3/8

PN 10 40 D614L265U03CL 150 D614L265U03

CL 300 D614L265U04

DN 151/2

PN 10 40 D614L265U03CL 150 D614L266U05CL 300 D614L266U06

DN 203/4

PN 10 40 D614L267U04CL 150 D614L267U05CL 300 D614L267U06

DN 251

PN 10 40 D614L268U04CL 150 D614L268U05

CL 300 D614L268U06DN 3211/4

PN 10 40 D614L269U04CL 150 D614L269U05

CL 300 D614L269U06DN 4011/2

PN 10 40 D614L270U04

CL 150 D614L270U05CL 300 D614L270U06DN 502

PN 10 40 D614L296U04CL 150 D614L296U05

CL 300 D614L296U06DN 6521/2

PN 10 16 D614L297U08CL 150 D614L297U10

DN 803

PN 10 40 D614L298U08CL 150 D614L298U09

DN 1004

PN 10 16 D614L299U07CL 150 D614L299U09


24/48

24


Ordering Information Flanged Flowmeters, Mod. DE43F and DE41F

In addition to the Ordering Number please provide the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type,(ground plate, ground electrodes)

COPA-XE MAG-XEOrdering Number DE43F DE41FLinerHard rubberDN 15 10001/2 40

Soft rubberDN 50 10002 40PTFE DN 10 6003/8 24PFA DN 3 1001/10 4

H

STP

H

STP

Meter SizeDN 3 1/10DN 4 5/32DN 6 1/4DN 8 5/16

03040608

03040608

DN 10 3/8DN 15 1/2DN 20 3/4DN 25 1DN 32 11/4

1015202532

1015202532

DN 40 11/2DN 50 2DN 65 21/2DN 80 3

40506580

40506580

DN 100 4DN 125 5DN 150 6DN 200 8DN 250 10

1H1Q1F2H2F

1H1Q1F2H2F

DN 300 12DN 350 14DN 400 16DN 450 18DN 500 20DN 600 24

3H3F4H4F5H6H

3H3F4H4F5H6H

DN 700 28DN 800 32DN 900 36DN 1000 40

7H8H9H1T

7H8H9H1T

Signal/Ground Electrode Material 1)

SS (1.4571[316TI])/ none (std. for hard/soft rubber)Hastelloy B2 (2.4617)/ noneHastelloy C4 (2.4610)/ none (standard tor PTFE/PFA)

SBH

SBH

Titanium/ noneTantalum/ noneSS (1.4539)/ none

MTF

MTF

PlatinumIridium/ noneSS (1.4571)/ withHastelloy B2 (2.4617)/ withHastelloy C4 (2.4610)/ with

PENO

PENO

Titanium/ withTantalum/ withSS (1.4539)/ withPlatinumIridium/ with

IQRG

IQRG

Pressure RatingPN 10PN 16PN 25PN 40

CDEF

CDEF

JIS K10 (only up to DN 100:4)ANSI CL 150old installation length (only for replacements)ANSI CL 300old installation length (only for replacements)ANSI CL 150ISO installation lengthANSI CL 300 ISO installation length

KPQRS

KPQRS

Process ConnectionMaterial

Steel (standard from DN 20:3/4)1.4571[316Ti] Std.DN315:1/101/2

13

13

1)Ground electrodes available in meter sizes DN 3 300:1/10 12A conductive ground element in integrated in the hard/soft rubber liners in meter sizes DN 125 1000:5 40 as standard.Ground electrodes not required.

Continued on next Page


25/48


26/48

26


Ordering Information for Wafer Design Flowmeters, Mod. DE43W and DE41W


COPA-XE MAG-XE

Ordering Number DE43W DE41W

LinerPTFEPFA

TP

TP

Meter SizeDN 3 1/10DN 4 5/32DN 6 1/4DN 8 5/16

03040608

03040608

DN 10 3/8DN 15 1/2DN 25 1DN 32 11/4DN 40 11/2

1015253240

1015253240

DN 50 2DN 65 21/2DN 80 3DN 100 4

5065801H

5065801H

Signal/Ground Electrode Material 1)SS (1.4571[316Ti]) / noneHastelloy B2 (2.4617) / noneHastelloy C4 (2.4610) / none (standard)

SBH

SBH

Titanium / noneTantalum / noneSS (1.4539) / none

MTF

MTF

PlatinumIridium / noneSS (1.4571) / withHastelloy B2 (2.4617) / withHastelloy C4 (2.4610) / with

PENO

PENO

Titanium / withTantalum / withSS (1.4539) / withPlatinumIridium / with

IQRG

IQRG

Pressure Rating PN 16 D DANSI CL 150 P P

CertificatesStandard (none)Matl Certificate 3.1B per EN10204 & Press. Test per AD2000Pressure Test per AD2000Inspection Test Report per EN10204 3.1B

ADGF

ADGF

Calibration CertificatesNoneCertified for Cold/Waste Water (DN 25 1000:1 40)Certified for Liquids other than Water

ABC

ABC

Protection Class IP 67 (threads for cable connector seesection Application)

2 IP 67 (thds. for cable connector M20 x1.5) std. IP 68(thds. for cable connector PG 13.5)IP 67 (thds. for cable connector NPT 1/2) IP 67 (thds. for cable connector PF 1/2)

2345

Supply Power High voltage 85 253 V ACLow voltage 16.8 26.4 V AC/16.8 31.2V DC

GK

Display Magnet Stick operation and lighted display D

1) Ground electrodes available in flowmeter sizes DN 3 100 : 1/10 4



27/48

27


Additional Ordering Information to be provided in writing.

Note:Wafer Design accessories (bolts, nuts, lock washers)see Page 23

COPA-XE MAG-XE

Ordering Number DE43W DE41W

In-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HARTProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HARTProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)

010203040506141516

ApplicationConverter housing with threads for cable connector M 20 x 1.5 (standard)Converter housing with threads for cable connector NPT 1/2Converter housing with threads for cable connector PF 1/2

023

Name PlateGermanEnglishFrench

Excitation FrequencyDN 3 1000:1/1040 /6 1/4 Hz (50 Hz line)DN 3 100:1/104 /12 1/2 Hz (50 Hz line)DN 3 1000:1/1040 /7 1/2 Hz (60 Hz line)

DN 3 100:1/104 /15 Hz (60 Hz line)

Electrode DesignStandardPointed head (from DN10:3/8, SS1.4539), for high grease content


28/48

28


Ordering Information Stainless Steel Flanged Flowmeter Designs DN 3 - DN 100 : 1/10 - 4


COPA-XE MAG-XE

Compact COPA-XE DE23F DE21F

Liner MaterialPFA P P

Meter Sizes DN 3 1/10DN 4 5/32DN 6 1/4DN 8 5/16DN 10 3/8

0304060810

0304060810

DN 15 1/2DN 20 3/4DN 25 1DN 32 11/4

15202532

15202532

DN 40 11/2DN 50 2DN 65 21/2DN 80 3DN 100 4

405065801H

405065801H

Signal/Ground Electrode Material 1)

SS 1.4571[316Ti] /noneHastelloy B2 (2.4617) /noneHastelloy C4 (2.4610) /none

Titanium /noneTantalum /noneSS 1.4539 /none (Food Ind. application.)PlatinumIridium /none

SBHMTFP

SBHMTFP

SS 1.4571[316Ti] /withHastelloy B2 (2.4617) /withHastelloy C4 (2.4610) /with

Titanium /withTantalum /withSS 1.4539 /with (Food Ind. application.)PlatinumIridium /with

ENOIQRG

ENOIQRG

Pressure RatingPN 16 (only DN 100:4)

PN 40 (DN 3 80:1/10 3)JIS K10

D

FK

D

FK

ANSI CL 150 (ISO installation length)ANSI CL 300 (ISO installation length)

PQ

PQ

Process Connection MaterialSS 1.4571[316Ti] 3 3

AccessoriesNoneProtection plates 1.4571[316Ti] (both sides)Ground plate 1.4571[316Ti] (one side)

ABC

ABC

Temperature RangeStandard temperature < 130 C S S

Certificates:Standard (none)Material Certificate 3.1B per EN10204 & Press. Test per AD2000

Pressure Test per AD2000Inspection Test Report per EN10204 3.1B

AD

GF

AD

FF


ABC

ABC

Protection ClassIP 67 (threads for cable connector see Section Application) 2

IP 67 (Thds. for cable conn. PG13.5)IP 68 (Thds. for cable conn. PG13.5)

23

1) Ground electrodes available in flowmeter sizes DN 3 100 : 1/10 4



29/48

29



COPA-XE MAG-XE

Compact COPA-XE DE23F DE21F

Supply PowerHigh voltage 85 253V ACLow voltage 16.8 26.4V AC/16.8 31.2V DC

GK

Display

Magnet Stick operation and lighted display DIn-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HARTProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HARTProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)

010203040506141516

ApplicationConverter housing, Aluminum with threads for cable connector M20 x 1.5Converter housing, stn. stl. with threads for cable connector M20 x 1.5Converter housing, Aluminum with threads for cable connector NPT 1/2Converter housing, Aluminum with threads for cable connector PF 1/2

0123


Excitation FrequencyDN3100:1/104 / 12 1/2 Hz (50 Hz line)DN3100:1/104 / 15 Hz (60 Hz line)

Electrode DesignStandardPointed head (from DN 10:3/8,Material 1.4539), for high grease content

Gasket MaterialEPDM with FDA ApprovalSilicone with FDA Approval


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Ordering Information Stainless Steel Flowmeter DN 3 - DN 100 : 1/10 - 4

COPA-XE MAG-XE

Compact COPA-XE DE23 DE21

Process Connections:External threads ISO 228 (only DN325:1/11)

Weld stubs n. ISO 2037 (only DN25100:14)Weld stubs per DIN2463Weld stubs per DIN 11850Food Ind. fittings per DIN 11851

TriClamp per DIN 32676No adapter (for replacement orders)Wafer DesignOthers

E

PQRSTVWZ

E

PQRST

VWZ

Liner MaterialPFA P P

Meter Sizes DN 3 1/10DN 4 3/32DN 6 1/4DN 8 5/16

03040608

03040608

DN 10 3/8

DN 15 1/2DN 20 3/4

10

1520

10

1520

DN 25 1DN 32 11/4DN 40 11/2

253240

253240

DN 50 2DN 65 212DN 80 3DN 100 4

5065801H

5065801H

Signal / Ground Electrode Material 1)

SS 1.4571[316Ti]/noneHastelloy B2 (2.4617)/noneHastelloy C4 (2.4610)/none standard

SBH

SBH

Titanium/noneTantalum/none

SS 1.4539/none (Food Ind. application.)

MT

F

MT

F

PlatinumIridium/noneSS 1.4571[316Ti]/withHastelloy B2 (2.4617)/withHastelloy C4 (2.4610)/with standard

PENO

PENO

Titanium/withTantalum/withSS 1.4539/with (Food Ind. application.)

IQR

IQR

PlatinumIridium G G

Pressure RatingPN 10 Standard for TriClamp, external threads,

Food Ind. fittingsC C

PN 16 (Wafer Design DN 3 100:1/104)PN 40 (Wafer Design DN 3 50:1/102)

ANSI CL 150 (Wafer Design DN 3 100:1/104)ANSI CL 300 (Wafer Design DN 3 50:1/102)

DF

PQ

DF

PQ

1)Ground electrodes available in flowmeter sizes DN 3 100 : 1/10 4



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31



Note:

Wafer Design accessories (bolts, nuts, lock washers)see Page 23

COPA-XE MAG-XE

Compact COPA-XE DE23 DE21

Process Connection MaterialNone (only Wafer Design)SS 1.4404 [ 316L]Others

049

049

Accessories NoneMounting bracket

AC

AC

Temperature Range Standard temperature< 130 C S S

CertificatesStandard (none)Material Certificate 3.1B per EN10204 & Press. Test per AD2000Pressure Test per AD2000Inspection Test Report per EN10204 3.1B

ADGF

ADGF


ABC

ABC

Protection ClassIP 67 (threads for cable connector see Section Application) 2 IP 67 (Thds. for cable conn. PG13.5)

IP 68 (Thds. for cable conn. PG13.5)

2

3Supply PowerHigh voltage 85 253 V ACLow voltage 16.8 26.4 V AC / 16.8 31.2 V DC

KG

DisplayMagnet Stick operation and lighted display D

In-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HARTProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HARTProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION Fieldbus

PROFIBUS PA 3.0 (with M12 plug)

0102030405061415

16ApplicationConverter housing, Aluminum with threads for cable connector M20 x 1.5Converter housing, stn. stl. with threads for cable connector M20 x 1.5Converter housing, Aluminum with threads for cable connector NPT 1/2Converter housing, Aluminum with threads for cable connector PF 1/2

0123


Excitation FrequencyDN 3 100: 1/104 /12 1/2 Hz (50 Hz line)DN 3 100: 1/104 /15 Hz (60 Hz line)

Electrode DesignStandardPointed head (from DN 10:3/8,Material 1.4539),for high grease content

Gasket Materiala) EPDM with FDA Approvalb) Silicone with FDA Approval


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Specifications Converter for COPA-XE and MAG-XE

Flow RangeContinuously adjustable between 0.5 and 10 m/s

Accuracy0.5 % of rate

Reproducibility 0.15 % of rate

Minimum Conductivity5 S/cm(20 S/cm for demineralized water)

Response TimeFor a step change 099 % (corresponds to 5 ) 1 s

Supply PowerHigh voltage AC: 85253 VLow voltage AC: 16.826.4 VLow voltage DC: 16.8 31.2 V, ripple: < 5 %

Magnetic Field Supply6 1/4, 7 1/2 Hz 12 Hz, 15 Hz(50/60 Hz supply power line frequency )

Power14 VA for AC supply power (flowmeter primary incl. converter)6 W for DC supply power DC (flowmeter primary incl. converter)

Ambient Temperature20 to +60 C see Temperature Diagram Page 9

Electrical ConnectionsSpring loaded screwless terminals

Protection Class per EN 60529IP 67, IP 68 (only MAGXE flowmeter primaries)

Forward/Reverse Flow MeteringFlow direction is indicated by direction arrows in the display andsignalled over the optocoupler output (ext. contact output).

DisplayIncludes a lighted display. Data can be entered using the 3 keypadbuttons or, without opening the housing, by using the Magnet Stick.

2x16character full graphic LCDdot matrixdisplay. The internal flowis totalized separately for each flow direction in one of 16

different direct reading engineering units. The flowrate is displayed inpercent or in one of 45 different direct reading engineering units. Theconverter housing can be rotated by 90. The display can be installedin 3 positions assuring optimal readability. In multiplex operation, inaddition to the display selections for the 1st and 2nd line, the flowratecan be displayed in %, direct reading engineering units, or as a bargraph, the totalizer value for the forward or reverse directions, the

TAG No. or current output value i.

Converter Housing Design Options

For Model COPA XECompact Design with converter housing made of cast light metal,painted, paint coat 60 m thick, rear section RAL 7012 dark gray,front section (cover) RAL 9002 light gray

Option:

Converter housing made of stainless steelFor Model MAG-XE

a) Field mount housing made of cast light metal, paintedpaint coat 60 m thick, rear section RAL 7012 dark gray, frontsection (cover) RAL 9002 light gray

b) 19 Insertc) Panel mount housingd) Housing for rail mounting

Weight:COPAXE: see Dimensions sectionMAGXE: Field mount housing: 4.5 kg

19 Insert: 1.5 kgRail mount housing: 1.2 kgPanel mount housing 1.2 kg

Signal Cable (only for MAG-XE)

The maximum cable length between the flowmeter primary and theconverter is 50 m. Each flowmeter system is shipped with a 10 m longsignal cable. If a length longer than 10 m is required, it should beordered using Part No. D173D018U02.

Plugable EEPROM

3 Sensors forMagnet StickOperation

3 Operator Buttons

Fig. 31: Converter Keypad and Display


33/48

33


Display

The instantaneous flowrate in % of the flow range setting or direct readingengineering units is displayed. The value of the integrated flowrate is displayed in the 2nd line (including units).

The flowrate can be displayed in percent or one of 45 different directreading engineering units. The flow totals can be displayed in one of 16different units including liters, gallons, cubic meters, tons (if a density hasbeen entered). In addition it is possible to configure user defined units.

The low flow cutoff can be set between 0 and 10 % of max. (applies tothe current and pulse outputs and the displayed values).

The pulse factor, which can be set between 0.001 and 1000, is a multiplier for the values displayed.

The pulse width can be set between 0.1 ms and 2000 ms and isautomatically checked.

There are a number of languages available for the display.

Automatic self monitoring with a display of the error diagnostics and asignal over the contact output. All detected errors are stored in the errorregister.

The individual subassemblies in the converter can be tested. All outputscan be simulated for startup and test purposes.

F 70.01 %

F 10230 m3

Unit Qmax

l/s

Unit Totalizer

m3

Damping

10.000 s

Low flow cutoff

1.000 %

Pulse

1.000 /m3

Pulse width

100.000 ms

LanguageEnglish

Error register

0 ... 3 ...

Function test

Iout


34/48

34


Isolation In- / OutputsThe current output and the pulse output are isolated from the input circuitand from each other.

1.) Analog Output Signals

a) Current output (Terminals +/-)0/420 mA load 600 ; 0/210 mA, load 1200 ;05 mA load 2400 selectable. Terminals: +/

b) Scaled Pulse Output (Terminals V8, V9 or Ux, V8)Scaled pulse output max. 5 kHz, pulse factor which can be set between0.001 and 1000 is a multiplier for the value displayed (1 pulse/m3x 1000).

The pulse width can be set between 0.1 ms and 2000 ms.A change between an active or passive configuration can be made usingjumpers.

c) Contact OutputThe following functions can be assigned to the contact output in thesoftware:System monitor: Normally opened or closed contactEmpty pipe: Normally opened or closed contactForward/Reverse: Contact closes for forward flow directionMaxAlarm, MinAlarm: Normally opened or closed contactMAXMINAlarm: Normally opened or closed contact

Optocoupler, (Terminals P7, G2 or Ux, P7)16 V UCEH


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2.) Digital Communication

There are 5 digital communication options available:

a) The HART-ProtocolThe digital communication utilizes an alternating voltage superimposedon the current output. The instrument can be configured directly usingthe 3 buttons on the converter keypad or using the configuration andoperator software SMART VISIONtogether with the associated HART

DTM for SMART VISION

. (See below for more detailed information orthe separate Data Link Description, Part No. D184B108U01). The flowmeter is registered with the HART Communication Foundation.

b) The ASCII-ProtocolThe digital communication utilizes the RS485 data link.For more detailed information see the separate Data Link DescriptionPart No. D184B025U06

c) The PROFIBUS DP ProtocolThe digital communication utilizes a PROFIBUS DP connection board.This instrument can be configured directly using the 3 buttons on the onthe converter keypad or using the configuration and operator softwareSMART VISION. For more detailed information see the separate DataLink Description PROFIBUS DP Part No. D184B093U10.

d) The PROFIBUS PA-ProtocolThe digital communication utilizes IEC 611582

This instrument can be configured directly using the 3 buttons on the onthe converter keypad or using the configuration and operator softwareSMART VISIONand the associated PROFIBUS PA DTM. For moredetailed information see the separate Data Link Description PROFIBUSPA Part No. D184B093U26.

e) The FOUNDATION Fieldbus FFThe digital communication utilizes IEC 611582This instrument can be configured directly using the 3 buttons on theon the converter keypad or using the services integrated in the system orusing the National Configurator. For more detailed information see theseparate Data Link Description Part No. D184B093U18.

a) HART-Protocol

Transmission ModeFSK Modulation on the current output 420 mA per Bell 202 Standard.

Max. signal amplitude:1.2 mAppCurrent output load: min. 250, max. < 600Cable: AWG 24 twistedMax. cable length: 1500 m

b) ASCII-ProtocolTransmission technology: RS485 data linkV pp= 5 V. Input impedance: 12 kOhm,Max. cable length: 1200 m.Baudrate: 12009600 Baud.Max. 32 instruments in parallel on a single bus. A shielded cable withindividually twisted pairs is recommended.

Terminals: A and B

c) Profibus DP ProtocolTransmission technology RS 485 data link

Transmission speed 9.6 to 1500 kbit/sProtocol per EN 50170IdentNo. 6666 HEXCyclic (Output variables, see separate data link description for COPA/MAGXE)

CableA shielded twisted cable is recommended.Max. cable length 1200 m (cable type A)Characteristic resistance 135165

Max. 32 Instruments on a single busBaudrate: 9.61500 kbit/sDistributed capacitance < 30 pF/m, loop resistance 110 /km

The max. tap line length is a function of the baudrate and the number ofinstruments.Send and receive signals on the same terminal.

>V 205 l/min>V 28340 m3

PLS or PC

Rb = 250 Ohm

4 20 mA

202Modem

HART

Fig. 32: Communication with HARTProtocol

Terminal Function Reference

+VDAB

GND

VPRxD/TxDNRxD/TxDPC DGND

Supply voltage +5VReceive/senddataNReceive/senddataPData reference potential M5V

Fig. 33: ASCII Communication using RS485 Data Link

B A +VD GND

+5 VB A B A

Converter1

Converter2 32

Converter

PROFIBUS DP

Fig. 34: Bus Connections


36/48

36


d) PROFIBUS PA Protocol

The PROFIBUS PA data link in the COPAXE and the MAGXE conformsto Profile 3.0 (Standard PROFIBUS, EN 50170, DIN 19245 [PRO91]). Thetransmission signal from the converter corresponds to IEC 611582.

The manufacturer specific PROFIBUS PA IdentNo. of the COPAXE andthe MAGXE is: 0691 hex.

The instrument can be operated with the PROFIBUS StandardIdentNo.9700 or 9740.

For more detailed information see the separate Data Link DescriptionPart No. D184B093U26.

The stored data is maintained during a power outage.

CableA shielded and twisted cable is recommended (Type A or B cables asdefined in IEC 611582 are preferred).

Additional detailed project layout information may be found in theBrochure "PROFIBUS Solutions from ABB" (No. 30/FB10). Accessoriessuch as splitters, connectors and cables are itemized in List Sheet 10/636.44. There is also additional information available on our home pagehttp:// www.abb.de/Feldbus and on the home page of the PROFIBUSInternational Organization http://www.profibus.com.

Notes for Voltage / Current ValuesThe turnon behavior corresponds to Draft DIN IEC 65C/155/CDV ofJune 1996. The average current draw of the COPAXE or the MAGXE is13 mA. During an fault condition the current is limited to max. 17 mA bythe FDEFunction (=Fault Disconnection Electronic) integrated in the instrument.

The upper limit of the current is electronically limited.The voltage on the bus must be within the range 932 V DC.

Bus TopologyTree and/or linear structureBus termination: Passive at both ends of the main bus cable(RCcomponent R = 100 , C = 1 F)

e) FOUNDATION Fieldbus

The FOUNDATION Fieldbus data link conforms to the Standards FF890/891 as well as FF902/90. The transmission signal from the convertercorresponds to IEC 611582. The instrument is registered with the Fieldbus FOUNDATION. Interoperability Test campaign no. IT 019500.

The registration is listed with the Fieldbus FOUNDATION under the Manufacturer ID: 0x000320 and the Device ID 0x0016.

Setting the Bus AddressThe bus address FF is automatically assigned, although it can also be setmanually for the system. The address recognition is made by a uniquecombination of the ManufacturerID, DeviceID and Instrument SeriesNo.

Notes for Voltage / Current ValuesThe turnon behavior corresponds to Draft DIN IEC 65C/155/CDV ofJune 1996. The average current draw of the COPAXE or the MAGXE is13 mA. During an fault condition the current is limited to max. 17 mA bythe FDEFunction (=Fault Disconnection Electronic) integrated in the instrument.

The upper limit of the current is electronically limited.The voltage on the bus must be within the range 932 V DC.

System ConnectionConnection into a process control system requires a DDFile (Device Description file), which contains the description of the device and a CFFfile(Common File Format). The CFFfile is required to engineer the segment.

The engineering can be accomplished on or offline. Both files and theData Link Description are contained on a CD (Part No.: D699D002U01)included with the shipment. If required, it can be ordered from ABB at anytime at no cost. The files required for operation can also be downloadedfrom the website http://www. fieldbus.org.

Bus TopologyTree and/or linear structurePassive at both ends of the main bus cable(RCcomponent R = 100 , C = 1 F)

1 F

100

PROFIBUS DP PROFIBUS PA

H2Bus

PA+ PA PA+ PA PA+ PA

Segment Coupler

(incl. Bus supply

and termination)

Fig. 35: PROFIBUS PA Connection Example

Ethernet FOUNDATION Fieldbus H1

HSEBus

FF+ FF FF+ FF FF+ FF

Linking Device

(incl. Bus supply

and termination) 1 F

100

Fig. 36: FOUNDATION Fieldbus Connection Example


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37


Interconnection Diagram COPA-XE, Connection Options for Analog Communication (incl. HART)

10

C9

V9 V8 P7 G2 X1 +

9

2L

N

1L+

L

PE1)

b)

a)

2) 3) 4) 5)

E9 *)

Earth

1) a) Scaled Pulse Output, passive, Pulse width adjustable between 0.1 ms and 2000 ms,Terminals: V8, V9, Function E9, C9Optocoupler specifications:fmax5 kHz0 V UCEL2 V, 16 V UCEH30 V0 mA ICEH0.2 mA, 2 mA ICEL220 mA

b) Scaled Pulse Output, active Pulse width adjustable between 0.1 and 2000 ms, Terminals V8, V9, Function 9, 1020 mA < I 150 mA; fmax4 Hz, pulse width 50 ms, pulse T16V25 ms, 16 V U 30 V; on/off ratio 1:4 (Ton: Toff),fmax5 kHz, 2 mA I 20 mA; 16 V U 30 V

2) Contact Output, Function assigned in the software as System Monitor, Empty Pipe,Max.Min.Alarm or F/R signal*, Terminals G2, P7Optocoupler specifications:0 V UCEL2 V, 16 V UCEH30 V;0 mA ICEH0.2 mA, 2 mA ICEL220 mA

3) Contact Input, Function assigned in the software as external Zero Return, external Totalizer Reset, external Totalizer StopTerminals: G2, X1Optocoupler,16 V U 30 V, Ri = 2k

4) Current Output selectable, Terminals: +/, load 600 for 0/4 to 20 mA, load 1200 for 0/2 to 10 mA,load 2400 for 0 to 5 mA,Option: HARTProtocol

5) Supply Power, see Name Plate

*) The default factory setting is the Forward Direction signal.

Fig. 37: Interconnection Diagram COPAXE, Connection Options for Analog Communication (incl. HART)


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38


Interconnection Diagram COPA-XE, Connection Options for Digital Communication

(PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)

Ux

Ux

a)

b)

c)

d)

V8

V8

P7

P7

+VD

FF+

PA+

A

PA

B

A

FF

+

B

GND N L

PE

1L+2L

Design a)

Terminals PA+, PA-Connections for PROFIBUS PA per IEC 611582 (Profile 3.0), (see Page 36)U = 932 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)

Design b)

Terminals Ux, V8Scaled Pulse Output, passive (Optocoupler), Pulse width adjustable between 0.1 ms to 2000 ms,Optocoupler specifications:fmax5 kHz0 V UCEL2 V, 16 V UCEH30 V;0 mA ICEH0.2 mA, 2 mA ICEL220 mA

Terminals Ux, P7Contact Output, Function assigned in the software as System Monitor, Empty Pipe,Max.Min.Alarm or F/R signalOptocoupler specifications:0 V UCEL2 V, 16 V UCEH30 V;0 mA ICEH0.2 mA, 2 mA ICEL220 mA

Terminals A, BSerial Data Link RS485 for communication using ASCIIProtocol

Terminals +, -Current Output, Terminals: +/, load 600 for 0/4 to 20 mA

Design c)Same as Design b), except

Terminals +VD, A, B, GNDConnections for PROFIBUS DP per EN 50170 (see Page 35)

Design d)

Terminals FF+, FF-Connections for FOUNDATION Fieldbus (H1) per IEC 611582U = 932 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)

Supply PowerSee Name Plate

a) PROFIBUS PA (Profile 3.0)b) RS485 (ASCII Protocol)c) PROFIBUS DPd) FOUNDATION Fieldbus

*)

Earth

Fig. 38: Interconnection Diagram COPAXE, Connection Options for Digital Communication


39/48

39


Interconnection Diagram MAG-XE, Connection Options for Analog Communication (incl. HART)

10

C9 E9

V9 V8

M1

Earth Flowmeter Primary

Converter

Earth

M2 2 1 3 SE

P7 G2 X1 +

9

2L

N

PE

1) 2) 3) 4) 5)

1L+

L M1 M2 22S 1S1 3

Earth

Earth

Flowmeter Primary

Converter

L < 50 m

1) a) Scaled Pulse Output, passive, Pulse width adjustable between 0.1 ms to 2000 ms,Terminals: V8, V9, Function E9, C9,Optocoupler specifications: fmax5 kHz0 V UCEL 2 V, 16 V UCEH 30 V0 mA ICEH 0.2 mA, 2 mA ICEL 220 mA

b) Scaled Pulse Output, active Pulse width adjustable between 0.1 to 2000 ms, Terminals V8, V9, Function 9, 1020 mA < I 150 mA; fmax 4 Hz, Pulse width 50 ms, pulse T16V25 ms, 16 V U 30 Von/off ratio 1:4 (Ton: Toff), fmax5 kHz, 2 mA I 20 mA; 16 VU 30 V

2) Contact Output, Function assigned in the software as System Monitor, Empty Pipe,Max.Min.Alarm or F/R signal*, Terminals G2, P7Optocoupler specifications:0 VUCEL2 V, 16 V UCEH30 V;0 mA ICEH0.2 mA, 2 mA ICEL220 mA

3) Contact Input, Function assigned in the software as external Zero Return, external Totalizer Reset, external Totalizer StopTerminals: G2, X1

Optocoupler, 16 VU 30 V, Ri = 2k4) Current Output selectable, Terminals: +/, load 600 for 0/4 to 20 mA, load 1200 for 0/2 to 10 mA,load 2400 for 0 to 5 mAOption: HARTProtocol

5) Supply Power, see Name Plate

*) The default factory setting is Forward Direction signal.

Fig. 39: Interconnection Diagram MAGXE, Connection Options for Analog Communication (incl. HART)


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40


Interconnection Diagram MAG-XE, Connection Options for Digital Communication (PROFIBUS DP,PROFIBUS PA, FOUNDATION Fieldbus, ASCII)

M1

Earth Flowmeter Primary

Converter

Earth

M2 2 1 3 SE

PE

M1 M2 22S 1S1 3Ux

Uxa)b)

c)

d)

V8

V8

P7

P7

+VD

FF+

PA+A

PAB

A

FF

+

B

GND N L

1L+2L

a) PROFIBUS PA (Profile 3.0)b) RS485 (ASCII Protocol)c) PROFIBUS DPd) FOUNDATION Fieldbus

Design a)

Terminals PA+, PA-Connections for PROFIBUS PA per IEC 611582 (Profile 3.0), (see Page 36)U = 932 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)

Design b)

Terminals Ux, V8Scaled Pulse Output, passive (optocoupler),Pulse width adjustable between 0.1 ms to 2000 ms,Optocoupler specifications:fmax5 kHz0 V UCEL2 V, 16 V UCEH30 V;0 mA ICEH0.2 mA, 2 mA ICEL220 mA

Terminals Ux, P7Contact Output, Function assigned in the softwareas System Monitor, Empty Pipe,Max.Min.Alarm or F/R signalOptocoupler specifications:0 V UCEL2 V, 16 V UCEH30 V;0 mA ICEH0.2 mA, 2 mA ICEL220 mA

Terminals A, BSerial Data Link RS485 for Communication using ASCIIProtocol

Terminals +, -Current Output, Terminals: +/, load600 for 0/4 to 20 mA

Design c)Same as Design b), except

Terminals +VD, A, B, GNDConnections for PROFIBUS DP per EN 50170(see Page 35)

Design d)Terminals FF+, FF-Connections for FOUNDATION Fieldbus (H1) per IEC 611582U = 932 V, I = 13 mA (normal operation); 17 mA (fault condition

/ FDE)

Supply PowerSee Name Plate

Earth

Earth

Flowmeter Primary

Converter

L < 50 m

Fig. 40: Interconnection Diagram MAGXE, Connection Options for Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)


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Interconnection Examples for Peripherals with Analog Communication (incl. HART)

+

externalinternal

Current Output

0/420 mA

0/210 mA05 mA010, 1020 mA412, 1220 mA

0/420 mA load: max. 600 Ohm0/210 mA load: max. 1200 Ohm0 5 mA load: max. 2400 Ohm

* RBU

CE

ICE

-------------

V8

(E9)

24 V+

externalinternal

Pulse Output (Optocoupler)

RB*V9(C9)

Imax= 220 mA

V9(10)

V8

(9)

24 V+

externalinternalPulse Output active

X1

G2

externalinternal

+24 V

Contact Input for External Zero Return

Function assigned in software

0 V

Contact setting:Output is turned off whencontact is closed.

Ri= 2k

X1

G2

externalinternal

+24 V

External Totalizer Reset

0 V

Contact setting:internal totalizer to zero,when contact is closed.

Ri= 2k

or

P7

G2

externalinternal

Contact Output for System Monitor, Max.-Min.-Alarm,

Empty Pipe or Forward/Reverse Direction Signal

RB*+U

Function assigned in software

Imax= 220 mA

G2

P7

externalinternal

V9(C9)

V8(E9)

24 V+

Pulse Output passive Optocoupler,

Separate Forward and Reverse Pulses

on Contact Output

Fig. 41: Interconnection Examples for Peripherals with Analog Communication (incl. HART)


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Interconnection Examples for Peripherals with Digital Communication (PROFIBUS DP,PROFIBUS PA, FOUND

ABB_FXE4000 - Medidor Eletromagnetico

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