Engemasa materials presentation

ENGEMASAEngenharia e Materiais

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APRESENTAÇÃO

Outubro 2016

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MERCADOS

- Petroquímico

- Refinarias

- Redução de Minério de Ferro (DRI)

- Fertilizantes

- Papel & Celulose

- Açúcar & Alcool (Etanol)

- Nuclear

APRESENTAÇÃOOutubro 2016

754,000 ft²

300 Employees

$68mi

Revenue

Est.

1976

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CEO

CFO

100%

Brasileira

• PhD Materials Science4

• Master Engineers2

• Engineers4

STEAM CRACKERS

REFORMER TUBES

SPUN & STATIC CASTINGS

NICKEL BASED ALLOYS

STAINLESS & CARBON STEEL


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86.000m²

2 Rows

ENGEMASA – Plant II

Leisure

Sport 8.000 m² Fabrication Shop


OUR LOCATION

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BRAZIL

SÃO CARLOS

São Paulo

Santos

·*

*

·

·

São Carlos CitySão Paulo StateBrazil

International airport (São Paulo): 240 Km (150 mi)

Seaport (Santos, São Paulo): 335 Km (208 mi)


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CENTRIFUGALLY CAST TUBESFOR REFORMER FURNACES


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REFINERY & FERTILIZER PLANTS

Catalyst tube

Outlet collector / manifold

Forged flange

Cast cone / reducer

Pigtail

Weldolet / sockolet

Cast supports/ tube sheet

MAJOR CUSTOMER

DESIGNERS


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STEAM CRACKERSPYROLYSIS HEATERS


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STEAM CRACKERS

Petrochemical coils

Cone / reducer

Tube hanger

Cast return bend

Cast fitting

Manifold

Other castings

DESIGNERS

MAJOR CUSTOMER


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STATIC CAST PARTS


MAIN FABRICATION STAGES

54

3

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Spun cast (pics 1 & 2)Chemical analysisCut, bevelling & deep boringWelding (pic 5)

DESTRUCTIVE TESTSTensile test at RT and high temp. (pic 4)Creep test (up to 15,000 hours)Cross section analysis (macroetching)Micrography (SEM & optical)

NON-DESTRUCTIVE TESTSVisual and dimensionalDye penetrantBoroscopyRadiographicHydrostatic (pic 3)UltrassonicPMIMagnetic particleHanging testOther NDT upon request

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Carbon and Low Alloy Steel

WCA, WCB, WCC, LCB, LCC

WC1, WC6, WC9, C5, C12, C12A

Stainless Steel

CA15, CA40

CF3, CF3M, CF8, CF8M

CG3M, CG8M, CF8C

CA6NM, CN7M, CK3MCuN

Duplex Stainless Steel

1A, 1B, 2A, 3A, 4A

Ni and Co based alloy

- CZ100, M25S, M35, N7M

- CW2M, CW6MC, CW12MW CX2MW

- Stellite family (1, 6, …)

Superduplex Stainless Steel

5A, 6A, 7A

Heat Resistant Alloy

CT15C

HF, HK, HP, HT, HV, HX

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ASTM, DIN, BS, EN, ...

STANDARD ALLOYS (400+)


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Alloy Equivalent Cr Ni Nb Others

E2032Nb Alloy 800 20 32 Yes -

E2535Nb HP Mod 25 35 Yes -

E2535Nb+MA HP Mod Micro 25 35 Yes Micro Alloy

E2848W HV 28 48 No Tungsten

E3545Nb+MA - 35 45 Yes Micro Alloy

E5050Nb - 50 50 Yes -

PROPRIETARY ALLOYS

Typical chemical contentAnd minor elements addition

With W addition

E2848W+MAE3050W

With Co and W addition

E2535CoWE2848WCo

Low Carbon

E2535Nb-LCE3545Nb-LC

With Al addition

E3045AlNb+MAENiCrAl+MA

TOTAL 21ALLOYS


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Quality Certifications

- AD 2000 Merkblatt W0 – TÜV Nord

- CRCC 25764 – Petrobras

- ISO 9001:2008 – SGS

- PED 97/236/EC – TÜV Nord

Vendor List

ABB KBR*Air Liquide LurgiBD Energy Occidental ChemicalBirwelco ONIPBraskem PetrobrasCBI Lummus Qatar PetroleumEmirates Steel Selas-LindeFoster Wheeler TechnipHaldor Topsøe* WestlakeHeurtey Petrochem

Prizes & Recognitions

- Foundry of the Year 1994, 1996 and 1997 by ABIMAQ

- Quality of Service 2006 by SESI

- International Exhibitions in Brazil, Germany, USA

- PSR Valve Supplier of the Year 2011 by ABIMAQ

- Tube Supplier of the Year 2010 by ABIMAQ

- Excellence Programme 2003 by ABIMAQ

Appreciation

Letters

ABBAGAR CORP

ARVIN MERITORAZ ARMATUREN

CONFABEKW ZIEGLER

FOSECOHITER

KTILUMMUS

LUPATECH MNAPETROCHEMSELAS-LINDE

VOITH


From ENGEMASA to the WORLD15/16

BRAZIL

USA

CANADA

CHINA

INDIASAUEGY

ARG

BOL

COLVEN

GER

THA

SPA

UK

JAP

UAE

QATAR

Headquarter

Exports

ITA

KOR

ECU

CHI

MEX

FRA

HON

AUSTRALIA


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Production Site

Rua Ernesto Cardinalli 333São Carlos, BrazilPhone: +55 16 3363 [email protected]

Overseas Agent

Co-operation Agency

Europe

Dr. Gianluca MazzoneRome, ItalyPhone: +39 393 [email protected]

North America

Mr. David KassekertPittsburgh, USAPhone: +1 412 855 [email protected]

Middle East

Dr. Abdollah EzaziDubai, UAEPhone: +98 912 527 [email protected]

www.engemasa.com.br


Engemasa materials presentation

Engineering

Transcript of Engemasa materials presentation