Pnt3 Tech File

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  1. 1. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br Pneutronic Technical FileBoard PNAL003A and Software 2.2.0 review November/2004Pneutronic Technical File review 11/04 REV03
  2. 2. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724email: [email protected]://www.excelbr.com.br INDEX1. User Guide ..............................................................................................................2 a) Components of Pneutronic. ..................................................................................2 b) Technical Characteristics. ....................................................................................2 c) Installation. ...........................................................................................................3 d) Functioning. ..........................................................................................................3 e) Maintenance. ........................................................................................................4 f) Troubleshooting....................................................................................................4 g) Accessories. .........................................................................................................5 2. Flow Diagram. .........................................................................................................6 3. Wiring Diagram........................................................................................................7 4. Wiring Diagram Pictorial .......................................................................................8 5. Pneumatic Diagram .................................................................................................9 6. Pneumatic Diagram Pictorial. .............................................................................10 7. Parameters Configuration Procedure ....................................................................11 8. Calibration Procedure............................................................................................16 9. Procedure for Basic Functions Tests - Test Mode .............................................18 10. Advanced Parameters Configuration Procedure ...................................................19 11. Basic characteristics of the Pneutronic Software...................................................26 12. Connectors Functions - Board PNAL003A ............................................................27 13. Exploded Drawing 1/2 ...........................................................................................29 14. Exploded Drawing 2/2 ...........................................................................................30 15. Exploded Drawing 1/1 - Pneumatic Valve ...........................................................31 16. Part list . ................................................................................................................32 17. Silk-Screen - Board PNAL003APNEUTRONIC .................................................33 18. Procedure to Test Precision ..................................................................................34 19. ERROR MESSAGES TABLE ................................................................................35 1Pneutronics Technical File review 11/04 REV00
  3. 3. Rua Jaboato, 580/592 CEP 02516-010So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724email: [email protected] http://www.excelbr.com.br 1. User Guide a) Components of Pneutronic. b) Technical Characteristics.Characteristics Pnau 003Electrical Requirement127 Vac 10%230 Vac 10%Electrical Frequency50/60 HzElectrical Consumption10 WDefault Value 26 PSI1.8 BarCalibration Limit 4 ~ 145 PSI0,3 ~ 10 BarLimits of incoming pressure 145 ~ 175 PSI10 ~12 BarAverage calibration flow0,5 ~ 1,1 m/minAccuracy< 1% F. S.Operation Temperature -10 +50oCAir relative humidity without 0 95%condensationWeight3,0 Kg 2 Pneutronics Technical File review 11/04 REV00
  4. 4. Rua Jaboato, 580/592 CEP 02516-010So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724email: [email protected] http://www.excelbr.com.br c) Installation.1- Drill the wall using the Pneutronics back plate.2- Replace the PNEUTRONIC in the support usingthe four screws that were previously released.3- Before placing the incoming hose, let the air flowfor some seconds so as to remove all dirt andhumidity.4- Install the incoming and out flowing hoses. Bothhoses are attached by using two clamps.5- THE INCOMING PRESSURE OF THEEQUIPMENT SHOULD NOT EXCEED 175 PSI(12 Bar). IF NECESSARY, USE A PRESSUREREGULATOR.6- Plug Pneutronic to power supply. Make sure the power supply is compatible.d) Functioning.1- Choose the desired pressure value using the buttons and; 2- Connect the nozzle to the tire ; 3- Wait for the beep; 4- Push button for flat tire; 5- Remove the nozzle from the tire that has been calibrated and repeat the process with any other tires to be calibrated. If you wish to calibrate the same pressure value in every case, it is needed to connect the nozzle to the tire and wait for the beep when the process is ended. 3 Pneutronics Technical File review 11/04 REV00
  5. 5. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br e) Maintenance.To ensure perfect performance of PNEUTRONIC, as well as its life span it is necessary to adopt some measures.1 - Never allow the incoming pressure of the equipment to exceed 175 PSI (12 Bar).2 - The nozzle of PNEUTRONIC must be changed every time those losses are recorded.NEVER PLACE A NOZZLE CLOSE-END IN THE PNEUTRONIC BECAUSE SUCH A NOZZLE PREVENTS THE EQUIPMENT FROM FUNCTIONING.3 - It is necessary to keep the air line free from dirt so as to avoid the clogging of the filter.4 - It is necessary to perform a regular cleaning of the front panel of the PNEUTRONIC using soap and water.f) Troubleshooting.If the PNEUTRONIC does not reach the desired pressure, and gives a higher or a lower value instead - it is necessary to verify if there is any leak in the hose, in the connections or in the nozzle;If the calibration takes a long time - it is necessary to clean the air line or the filter of the PNEUTRONIC; If the PNEUTRONIC does not perform the calibration - it is necessary to replace the nozzle of the hose just in case it is improperly connected, or to change it if it has any problem, or to push the FLAT TIRE button, if the tire is empty;If the beep sounds when there is no tire connected to the hose - it is necessary to verify if the nozzle of the hose is not clogged or change it for an open-end one;If it seems that PNEUTRONIC is functioning by itself - without stopping, please verify if the nozzle of the hose is not clogged or to change it with an open-end one;In case of doubt, or if your PNEUTRONIC needs to be repaired, please get in touch with the Technical Assistance Department of your Dealer. 4 Pneutronics Technical File review 11/04 REV00
  6. 6. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br g) Accessories. The accessories of the PNEUTRONIC that are available are the following: European hose nozzle open-end; Pedestal to be used when the equipment can not be affixed to a wall; incorporates a metallic hood to protect the equipment from the effects of the weather. 5Pneutronics Technical File review 11/04 REV00
  7. 7. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br 2. Flow Diagram.InitializationPSP = DefaultTP : TIRE PRESSURERead TP PSP : PRESET PRESSUREMP : MINIMUM PRESSUREFT : quot;FLAT TIREquot; KEYTP < MPY quot;+quot; KEY INCREASENACTIVATEDY PSP? YTP > PSPN quot;-quot; KEY DECREASENACTIVATEDYPSP?YTP < PSPN quot;i KEY DISPLAYN LOADRELEASEACTIVATEDY CONVERSIONROUTINE ROUTINE? NTP = PSPNquot;FTKEYYACTIVATEDLOAD ?Y BUZZER ONN 6Pneutronics Technical File review 11/04 REV00
  8. 8. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br 3. Wiring Diagram Board PNAL003A WireBoardPin Number Connector Red - Buzzer- Positive CN3 1 Black - Buzzer -Negative CN3 2 Red - Transformer CN10 3 Red - Transformer CN10 4 Blue - Valve - CommonCN9 5 Gray - Valve - Discharge CN9 6 Yellow - Valve - ChargeCN9 7 Orange - Coin Mech - GND CN7 8 Orange - Coin Mech - Dry contact CN7 9 Purple - Coin Mech - +12VCN710 Purple - Compressor - +12V CN611 Green - Compressor - SignalCN612 7Pneutronics Technical File review 11/04 REV00
  9. 9. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br4. Wiring Diagram Pictorial Config Connector CN78Pneutronics Technical File review 11/04 REV00
  10. 10. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br 5. Pneumatic Diagram 9Pneutronics Technical File review 11/04 REV00
  11. 11. Rua Jaboato, 580/592 CEP 02516-010 So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724 email: [email protected] http://www.excelbr.com.br 6. Pneumatic Diagram Pictorial. 10Pneutronics Technical File review 11/04 REV00
  12. 12. Rua Jaboato, 580/592 CEP 02516-010So Paulo S.P. Brasil tel./fax: 55 11 - 3858-7724email: [email protected] http://www.excelbr.com.br 7. Parameters Configuration ProcedureThis procedure is useful to:- Set the pressure unit and the conversion unit.- Default value of pressure.- Maximum gauging pressure.- Number of coins if any.- Parameters of coin mechanism (elect