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Transcript of Suspensão - artigo - amortecedores como causa de acidentes de veículos
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SHOCK ABSORBER AS A CONTRIBUTING CAUSE TO MOTOR VEHICLE
ACCIDENT
1
Osama Youssef Abdel-Fattah2
Samir M. El-Demerdash
1
Lecturer, Automotive Department, Buraydah College of Technology Gotevot KSA.
B.O Box 2663 Buraydah 81999 E mail: [email protected]
2
Prof. of Vehicle Dynamic and Control, Faculty of Engineering Mataria, Helwan University,
Cairo, Egypt. Email: [email protected]
AbstractTraffic accidents appear to play an important role in overall mortality rates worldwide. Many factors combine to
produce circumstances that may lead to a motor vehicle crash- there is rarely a single cause of such an event.
There are three sources of factors contribute vehicle crashes: human factors, roadway environment factors, and
vehicle factors. Human factors involve the actions taken by or the condition of the driver of the automobile,
including speeding and violating traffic laws, as well as being affected by alcohol or drugs, in attention, decision
error, and age. Roadway environment factors include the design of the roadway, roadside hazard, and roadway
conditions. Vehicle factors include any failures that may exist in the automobile or design of the vehicle. The
objectives of this paper are to study how much the vehicle factors (especially shock absorbers) affect traffic
accidents and how much knowledge drivers has about the function and effect of shock absorbers on vehiclesafety and stability. The results showed that, with worn shock absorbers, the stopping distance during braking is
increased from 5% to 25% depending on vehicle speed and weight. Also, using 200 drivers questionnaire
showed that, more than 60% of the drivers did not know the function of shock absorber in cars and the effect of
worn shocks on the vehicle safety and stability and driver's fatigue. The findings are discussed to the necessity of
changing knowledge of drivers and assist decision makers in the development to improve transportation system
in the KSA.
1- IntroductionTraffic accidents appear to play an important
role in overall mortality rates worldwide [1].
Many factors combine to producecircumstances that may lead to a motor vehicle
crash- there is rarely a single cause of such an
event. Three categories of factors contribute to
crashes: human factors, roadway environment
factors, and vehicle factors [2]. Most researches
today agree that it is not appropriate to attempt
to isolate a single main cause of an accident,
early accident studies demonstrated that more
than 70 % of all accidents could be attributed to
road user behaviour characteristics [,3,6,18],
but there are another factors that contribute to
road traffic accidents such as vehicle and
roadway environment, as shown in figures1, 2and 3. A number of studies have reported
differences in traffic accident causes related to
vehicle mechanical components, KHAA[4],
reviewed the major vehicle components which
may affect road safety, the components are:Braking system, tyres, suspension system,
steering system, lighting, and visibility (glass,
windscreen wiper, and rear mirrors). A study
published by the university of Valencia [5]
shows that of the 200,000 accidents that
occurred on Spanish roads, 5000 were caused
by mechanical failure. 40% of these incidents of
mechanical failure could be traced to a problem
with the suspension system, and thus with the
shock absorbers. In Kenya, according to [6],
the main categories of causes of motor vehicle-
related traffic injuries are human factor(85.5%),
vehicle factor (5.1%), environment (2.9%) andother factors (6.4%).
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In Spain, six of the world's leading shock
absorber manufactures [7] surveyed 400
Spanish motorists, when asked which parts of
their car needed to be checked regularly, 67.5%
cited brakes, 62.6% tyres, 58% oil, but just
7.5% mentioned shock absorber. 28.9% of
interviewees (and 47% of female interviewees )didn't know how many shock absorbers their
vehicles had, and 93.4% of drivers questioned
were unaware of the need to check their
absorbers every 12000 miles (20000 km), this
lack of awareness becomes even more alarming
in view of high number of road accidentscaused by warn shock absorbers. More than
165,000 vehicles have been tested by [8] in
Italy, Germany, Belgium, Luxembourg and
Netherlands, initial results showed that 47% of
all vehicles tested with an average 111,000 kms
driven have seriously worn or damage shock
absorber.In Britain [9], the study showed that
mechanical faults are a factor in 5.5% of road
accidents, environmental factor around 18% of
road accidents and human factor more than
80%. In South Africa, 40% of the vehicles onthe suburban road and 29% of the vehicles on
the highway [10] had mechanical defaults that
contravened current road and traffic regulations
and may, therefore, be at risk of causing an
accident due to a mechanical failure.
85.5
5.12.6
6.4
0
10
20
30
40
50
60
70
80
90
HumanVehicleEnvironmentalOthers
Figure 1 : Primary causes of highway
crashes [ 6]
Figure2:Primary causes of highway
crashes [11 ]
2- Dangerous of worn shock absorber
To show how worn shock absorbers can affect a
cars safety, Tenneco Automotive [6,8] has
worked with a number of independent research
bodies. When compared to a car with shock
absorbers that function at 100%, a car with 50%worn shock absorber:
(1)Takes 2.6 meters longer to stop from a speed
of 80 km/h on a straight road with only a driver
in the car.
(2) Takes 11.3 meters longer to stop when fully
loaded (with a driver and three passengers) andtravelling on a straight road with an uneven
surface from a speed of 70km/hr.(3) Begins to aquaplane at 109 km/h. If the
shocks are perfectly efficient, aquaplaning will
start at125 km/hr.
(4) Takes 23% longer to make an emergency
stop in snow or ice, even when equipped with
an ABS system, as the wheels block while
braking because the shocks provoke the
malfunctioning of the ABS control unit.
After 9,000 km a car with 65% worn out shocks
suffers 10% more tyre wear than when
equipped with perfectly efficient shock
absorbers, costing the cars owner more moneyand potentially reducing the vehicles safety.
Also Monroe [13], presents these facts about
the effect of worn shock absorbers on vehicle
safety and driver (in comparison with new
shock absorber) such as :
(1) Braking : At 55km/h on a bend the braking
distance (for worn shock) may be increased by
2.3menough to cause an accident.
(2) Road holding : If shock absorbers are 50%
worn, the maximum safe speed, even on a dry
road, can be reduced by 10%.
(3) Aquaplaning: With a 50 % worn shock
absorber and on 6mm of surface water,skidding and aquaplaning can begin at
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a speed 10% lower than with new shock
absorber.
(4) Driver fatigue: Defective shock absorbers
increase driver fatigue and can extend reaction
time by 26%.
(5) Reduced visibility: Unstable and irregular
illumination of the road makes night drivingdangerous and visually tiring.
(6) Dazzle Exaggerated oscillation dazzles the
drivers of oncoming vehicles. Worn shockabsorbers also increase wear on importantmechanical parts of the vehiclesprings,
steering gear, universal joints, differential, tires,
rubber suspension bushes, the gear box, wheel
bearing, suspension and steering arm ball joints,see figure 4
Figure 3: factors that contribute to road traffic accidents (driver, vehicle and roadway-environment)
[12].
Figure 4 : effect of worn shock absorber on vehicle components [14].
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Discussion :200 of drivers at El-Qassim city are reviewed,
the analysis of questionnaire revealed several
important finding which are summarized asfollow:(1) About 90% of the drivers had finish the
secondary school. Accordingly, it can beassumed that 90% of the drivers were familiarto some extent, with the English language andcould read the instructions from the vehicle
guide about checking up and maintenance of
the vehicles.
(2) More than 60% of the drivers between 21
30 years as shown in figure 5.
(3) The questionnaire revealed that more than
60% of the drivers did not know the function or
types of shock absorbers as shown in figure 6,
also 64% of the drivers did not know the effect
of worn shock absorber on the braking distance,
figure 7.
(4) Figure 8shows that only 1%of the driversknow the bad effect of worn shock absorber on
the driver's fatigue and 64% of the interviewed
drivers said that no relation and 35% did not
know the relation.(5) The majority of drivers did not know the
effect of worn shock absorber on vehicle
stability and safety specially at corners
(6) About 40% of the drivers checking up the
suspension only when braking down and 40%
checking the tyre pressure and condition beforelong trip only.
(7) The questionnaire revealed that about 60%
of the drivers using commercial spare parts and
about 20% using original parts while 19% using
used spare parts
22.2
62.5
12.5
2.70
10
20
30
40
50
60
70
%
under
20
21 - 3031 - 4546 - 60
Driver's age
Figure5: The driver's age
Do worn shock absorbers
increase brake stoping
distance?
63.8
29.1
6.9
No
Yes
dont
know
Figure 7: Knowledge of relation between shock
absorber and stopping distance.
Do you know the function of shock
absorber ?
61.1
38.3
NoYes
Figure 6: Knowledge of shock absorbers&
function
Do worn shock absorber
increase driver fatige
1.38
34.7
63.8
No
Yes
dont
know
Figure 8: Knowledge of effect of worn shockabsorber on the driver's fatigue
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Does the s uspension system
affect on the vehicle stability
and safety specially in
cornering?
23.6
76.3
Dontknow
No
How often do you check the tyre
pressure and condition ?
18
38.8
16.6
26.3
Onec
everywheekOneceverymonthBeforelon tri
Figure 9: Effect of worn shock absorber on the
vehicle safety and stability.
Figure 11: Checking tyre pressure and
condition
How often do you check the
suspension system ?
26.3
33.3
13.88
40.3
Onec every 6
month
Onec every
yearBefor long
trip only
At Brake
down only
Figure 10: Checking the suspension system
components.
What type of spare parts do you
use ?
59.7
21.3818.8
020406080
Comm
ercial
Orig
enal
Used
Figure 12: Types of spare parts
6- Conclusion :
Three categories of factors contribute to
crashes: human factors, roadway environment
factors, and vehicle factors. more than 70 % of
all accidents could be attributed to road user
behaviour characteristics, at least 5% attributed
tovehicle failure and 5% attributed to roadwayenvironment. A number of studies (all over
the world) have reported differences in traffic
accident causes related to vehicle mechanical
components such as tyre, suspension, steering
and brake system. In this study all the results
indicates that drivers need proper education
through media campaigns on how to select,
check and maintain the suspension system
components specially shock absorber. It is
hoped that the finding of this study may assist
decision makers in the formulation of policies
and the development of alternative plans to
decrease road traffic accident in the KSA.
AcknowledgmentThe authors would like to acknowledge Dr. Adel
H. Alzenedy, and Dr. Nabil Gohar. For their
valuable advice and information, which have
improved the presentation of this paper.
APPINDEX
1- Function of shock absorberA shock absorber is a hydraulic mechanism
positioned between the tyre and body to dissipate
energy generated by road surface irregularities,
then reduce the forces transmitted to vehicle body
and passengers as well as that generated between
the tyres and roads. These functions can be
summarized in the following two points : (1)
Limit spring oscillations (compression
extension movements) to smooth the vehicle ride
(Figure 13). (2) Control the contact between tyre
and road surface, good contact between tyre and
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road surface means good traction, braking and
steering (figure 14).
2- Indication of worm shock absorber
2-1 Visual and manual inspectionWe don't need to be a mechanics though to see the
signs of worn shock absorbers. Any of the
following problems may indicate worn shockabsorbers requiring professional inspection [15].
(1)The vehicle nose-dives under braking, the
bonnet dips excessively increasing braking
distance. (2)The steering wheel vibrates,
sometimes wrongly diagnosed as a wheel
alignment or wheel balance problem. (3)Thevehicle shakes, rattles and rolls due to lack of
damping forces and the vehicle does not hug the
road on bends. Worn shocks mean that over
bumps the wheels bounce and tyres loose contact
with the road surface. (4)The vehicle veers
sideways in cross winds or swerves sideways
under heavy braking(5)The shock absorber leakoil. Check the ground after parking your car
overnight. (6)The tyres on the vehicle wear
unevenly, due to wheels bouncing uncontrollably.
Bald patches develop called scalloping.
Any of these observations will leave no doubt asto the condition of the shock absorbers. One final
test that can easily be undertaken is the age old
bounce test. With your car parked safely, push
down firmly on the boot, the vehicle should
bounce back and settle in place after one bounce.
Repeat this test several times at the boot and then
test the front suspension by pushing several times
on the bonnet. If the vehicle continues to rock
several times, like this it is a good sign the shock
absorber have worn
2-2 Suspension testing apparatusThe European Shock Absorber Manufacturer's
Association (EuSAMA) [16] was established a set
of guideline for vehicle suspension evaluation
called " Recommendations for a vehicle
suspension performance evaluation ". Test devicethat conform to the EuSAMA specification have
been developed for the in-service testing of
vehicle suspension system, these devices displace
a wheel and measure the response of the wheel to
the displacement. From the individual responses,
the device determines the condition of the shock
absorbers, figure 15 shows the sample result forthe test.
2-3 Laboratory test of shock absorberTo get the characteristics of chock absorber,
damping coefficient, must be using the special testmachine, the test result is a force-travel diagram
and we convert it to force velocity diagram to get
the damping coefficient [17] , as shown in figure
16
Figure 13 : shock absorber limit spring oscillations
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Figure 14 : Forces acting on the vehicle [12].
Figure 15: Sample EuSAMA result print out
Figure 16 Shock absorber test result
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roject.
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www.ctre.iastate.edu/educweb/crp445/Safe
ty2.ppt
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System. Germany, 2005.
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www.taeu.com/monroe/effects-worn-
shock.htm
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http://www.midwestautocare.com/shocks2.
html.
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www.sdt.com.au/CARSUSPENSION.htm
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