Suspensão - artigo - amortecedores como causa de acidentes de veículos

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    SHOCK ABSORBER AS A CONTRIBUTING CAUSE TO MOTOR VEHICLE

    ACCIDENT

    1

    Osama Youssef Abdel-Fattah2

    Samir M. El-Demerdash

    1

    Lecturer, Automotive Department, Buraydah College of Technology Gotevot KSA.

    B.O Box 2663 Buraydah 81999 E mail: [email protected]

    2

    Prof. of Vehicle Dynamic and Control, Faculty of Engineering Mataria, Helwan University,

    Cairo, Egypt. Email: [email protected]

    AbstractTraffic accidents appear to play an important role in overall mortality rates worldwide. Many factors combine to

    produce circumstances that may lead to a motor vehicle crash- there is rarely a single cause of such an event.

    There are three sources of factors contribute vehicle crashes: human factors, roadway environment factors, and

    vehicle factors. Human factors involve the actions taken by or the condition of the driver of the automobile,

    including speeding and violating traffic laws, as well as being affected by alcohol or drugs, in attention, decision

    error, and age. Roadway environment factors include the design of the roadway, roadside hazard, and roadway

    conditions. Vehicle factors include any failures that may exist in the automobile or design of the vehicle. The

    objectives of this paper are to study how much the vehicle factors (especially shock absorbers) affect traffic

    accidents and how much knowledge drivers has about the function and effect of shock absorbers on vehiclesafety and stability. The results showed that, with worn shock absorbers, the stopping distance during braking is

    increased from 5% to 25% depending on vehicle speed and weight. Also, using 200 drivers questionnaire

    showed that, more than 60% of the drivers did not know the function of shock absorber in cars and the effect of

    worn shocks on the vehicle safety and stability and driver's fatigue. The findings are discussed to the necessity of

    changing knowledge of drivers and assist decision makers in the development to improve transportation system

    in the KSA.

    1- IntroductionTraffic accidents appear to play an important

    role in overall mortality rates worldwide [1].

    Many factors combine to producecircumstances that may lead to a motor vehicle

    crash- there is rarely a single cause of such an

    event. Three categories of factors contribute to

    crashes: human factors, roadway environment

    factors, and vehicle factors [2]. Most researches

    today agree that it is not appropriate to attempt

    to isolate a single main cause of an accident,

    early accident studies demonstrated that more

    than 70 % of all accidents could be attributed to

    road user behaviour characteristics [,3,6,18],

    but there are another factors that contribute to

    road traffic accidents such as vehicle and

    roadway environment, as shown in figures1, 2and 3. A number of studies have reported

    differences in traffic accident causes related to

    vehicle mechanical components, KHAA[4],

    reviewed the major vehicle components which

    may affect road safety, the components are:Braking system, tyres, suspension system,

    steering system, lighting, and visibility (glass,

    windscreen wiper, and rear mirrors). A study

    published by the university of Valencia [5]

    shows that of the 200,000 accidents that

    occurred on Spanish roads, 5000 were caused

    by mechanical failure. 40% of these incidents of

    mechanical failure could be traced to a problem

    with the suspension system, and thus with the

    shock absorbers. In Kenya, according to [6],

    the main categories of causes of motor vehicle-

    related traffic injuries are human factor(85.5%),

    vehicle factor (5.1%), environment (2.9%) andother factors (6.4%).

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    In Spain, six of the world's leading shock

    absorber manufactures [7] surveyed 400

    Spanish motorists, when asked which parts of

    their car needed to be checked regularly, 67.5%

    cited brakes, 62.6% tyres, 58% oil, but just

    7.5% mentioned shock absorber. 28.9% of

    interviewees (and 47% of female interviewees )didn't know how many shock absorbers their

    vehicles had, and 93.4% of drivers questioned

    were unaware of the need to check their

    absorbers every 12000 miles (20000 km), this

    lack of awareness becomes even more alarming

    in view of high number of road accidentscaused by warn shock absorbers. More than

    165,000 vehicles have been tested by [8] in

    Italy, Germany, Belgium, Luxembourg and

    Netherlands, initial results showed that 47% of

    all vehicles tested with an average 111,000 kms

    driven have seriously worn or damage shock

    absorber.In Britain [9], the study showed that

    mechanical faults are a factor in 5.5% of road

    accidents, environmental factor around 18% of

    road accidents and human factor more than

    80%. In South Africa, 40% of the vehicles onthe suburban road and 29% of the vehicles on

    the highway [10] had mechanical defaults that

    contravened current road and traffic regulations

    and may, therefore, be at risk of causing an

    accident due to a mechanical failure.

    85.5

    5.12.6

    6.4

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    HumanVehicleEnvironmentalOthers

    Figure 1 : Primary causes of highway

    crashes [ 6]

    Figure2:Primary causes of highway

    crashes [11 ]

    2- Dangerous of worn shock absorber

    To show how worn shock absorbers can affect a

    cars safety, Tenneco Automotive [6,8] has

    worked with a number of independent research

    bodies. When compared to a car with shock

    absorbers that function at 100%, a car with 50%worn shock absorber:

    (1)Takes 2.6 meters longer to stop from a speed

    of 80 km/h on a straight road with only a driver

    in the car.

    (2) Takes 11.3 meters longer to stop when fully

    loaded (with a driver and three passengers) andtravelling on a straight road with an uneven

    surface from a speed of 70km/hr.(3) Begins to aquaplane at 109 km/h. If the

    shocks are perfectly efficient, aquaplaning will

    start at125 km/hr.

    (4) Takes 23% longer to make an emergency

    stop in snow or ice, even when equipped with

    an ABS system, as the wheels block while

    braking because the shocks provoke the

    malfunctioning of the ABS control unit.

    After 9,000 km a car with 65% worn out shocks

    suffers 10% more tyre wear than when

    equipped with perfectly efficient shock

    absorbers, costing the cars owner more moneyand potentially reducing the vehicles safety.

    Also Monroe [13], presents these facts about

    the effect of worn shock absorbers on vehicle

    safety and driver (in comparison with new

    shock absorber) such as :

    (1) Braking : At 55km/h on a bend the braking

    distance (for worn shock) may be increased by

    2.3menough to cause an accident.

    (2) Road holding : If shock absorbers are 50%

    worn, the maximum safe speed, even on a dry

    road, can be reduced by 10%.

    (3) Aquaplaning: With a 50 % worn shock

    absorber and on 6mm of surface water,skidding and aquaplaning can begin at

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    a speed 10% lower than with new shock

    absorber.

    (4) Driver fatigue: Defective shock absorbers

    increase driver fatigue and can extend reaction

    time by 26%.

    (5) Reduced visibility: Unstable and irregular

    illumination of the road makes night drivingdangerous and visually tiring.

    (6) Dazzle Exaggerated oscillation dazzles the

    drivers of oncoming vehicles. Worn shockabsorbers also increase wear on importantmechanical parts of the vehiclesprings,

    steering gear, universal joints, differential, tires,

    rubber suspension bushes, the gear box, wheel

    bearing, suspension and steering arm ball joints,see figure 4

    Figure 3: factors that contribute to road traffic accidents (driver, vehicle and roadway-environment)

    [12].

    Figure 4 : effect of worn shock absorber on vehicle components [14].

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    Discussion :200 of drivers at El-Qassim city are reviewed,

    the analysis of questionnaire revealed several

    important finding which are summarized asfollow:(1) About 90% of the drivers had finish the

    secondary school. Accordingly, it can beassumed that 90% of the drivers were familiarto some extent, with the English language andcould read the instructions from the vehicle

    guide about checking up and maintenance of

    the vehicles.

    (2) More than 60% of the drivers between 21

    30 years as shown in figure 5.

    (3) The questionnaire revealed that more than

    60% of the drivers did not know the function or

    types of shock absorbers as shown in figure 6,

    also 64% of the drivers did not know the effect

    of worn shock absorber on the braking distance,

    figure 7.

    (4) Figure 8shows that only 1%of the driversknow the bad effect of worn shock absorber on

    the driver's fatigue and 64% of the interviewed

    drivers said that no relation and 35% did not

    know the relation.(5) The majority of drivers did not know the

    effect of worn shock absorber on vehicle

    stability and safety specially at corners

    (6) About 40% of the drivers checking up the

    suspension only when braking down and 40%

    checking the tyre pressure and condition beforelong trip only.

    (7) The questionnaire revealed that about 60%

    of the drivers using commercial spare parts and

    about 20% using original parts while 19% using

    used spare parts

    22.2

    62.5

    12.5

    2.70

    10

    20

    30

    40

    50

    60

    70

    %

    under

    20

    21 - 3031 - 4546 - 60

    Driver's age

    Figure5: The driver's age

    Do worn shock absorbers

    increase brake stoping

    distance?

    63.8

    29.1

    6.9

    No

    Yes

    dont

    know

    Figure 7: Knowledge of relation between shock

    absorber and stopping distance.

    Do you know the function of shock

    absorber ?

    61.1

    38.3

    NoYes

    Figure 6: Knowledge of shock absorbers&

    function

    Do worn shock absorber

    increase driver fatige

    1.38

    34.7

    63.8

    No

    Yes

    dont

    know

    Figure 8: Knowledge of effect of worn shockabsorber on the driver's fatigue

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    Does the s uspension system

    affect on the vehicle stability

    and safety specially in

    cornering?

    23.6

    76.3

    Dontknow

    No

    How often do you check the tyre

    pressure and condition ?

    18

    38.8

    16.6

    26.3

    Onec

    everywheekOneceverymonthBeforelon tri

    Figure 9: Effect of worn shock absorber on the

    vehicle safety and stability.

    Figure 11: Checking tyre pressure and

    condition

    How often do you check the

    suspension system ?

    26.3

    33.3

    13.88

    40.3

    Onec every 6

    month

    Onec every

    yearBefor long

    trip only

    At Brake

    down only

    Figure 10: Checking the suspension system

    components.

    What type of spare parts do you

    use ?

    59.7

    21.3818.8

    020406080

    Comm

    ercial

    Orig

    enal

    Used

    Figure 12: Types of spare parts

    6- Conclusion :

    Three categories of factors contribute to

    crashes: human factors, roadway environment

    factors, and vehicle factors. more than 70 % of

    all accidents could be attributed to road user

    behaviour characteristics, at least 5% attributed

    tovehicle failure and 5% attributed to roadwayenvironment. A number of studies (all over

    the world) have reported differences in traffic

    accident causes related to vehicle mechanical

    components such as tyre, suspension, steering

    and brake system. In this study all the results

    indicates that drivers need proper education

    through media campaigns on how to select,

    check and maintain the suspension system

    components specially shock absorber. It is

    hoped that the finding of this study may assist

    decision makers in the formulation of policies

    and the development of alternative plans to

    decrease road traffic accident in the KSA.

    AcknowledgmentThe authors would like to acknowledge Dr. Adel

    H. Alzenedy, and Dr. Nabil Gohar. For their

    valuable advice and information, which have

    improved the presentation of this paper.

    APPINDEX

    1- Function of shock absorberA shock absorber is a hydraulic mechanism

    positioned between the tyre and body to dissipate

    energy generated by road surface irregularities,

    then reduce the forces transmitted to vehicle body

    and passengers as well as that generated between

    the tyres and roads. These functions can be

    summarized in the following two points : (1)

    Limit spring oscillations (compression

    extension movements) to smooth the vehicle ride

    (Figure 13). (2) Control the contact between tyre

    and road surface, good contact between tyre and

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    road surface means good traction, braking and

    steering (figure 14).

    2- Indication of worm shock absorber

    2-1 Visual and manual inspectionWe don't need to be a mechanics though to see the

    signs of worn shock absorbers. Any of the

    following problems may indicate worn shockabsorbers requiring professional inspection [15].

    (1)The vehicle nose-dives under braking, the

    bonnet dips excessively increasing braking

    distance. (2)The steering wheel vibrates,

    sometimes wrongly diagnosed as a wheel

    alignment or wheel balance problem. (3)Thevehicle shakes, rattles and rolls due to lack of

    damping forces and the vehicle does not hug the

    road on bends. Worn shocks mean that over

    bumps the wheels bounce and tyres loose contact

    with the road surface. (4)The vehicle veers

    sideways in cross winds or swerves sideways

    under heavy braking(5)The shock absorber leakoil. Check the ground after parking your car

    overnight. (6)The tyres on the vehicle wear

    unevenly, due to wheels bouncing uncontrollably.

    Bald patches develop called scalloping.

    Any of these observations will leave no doubt asto the condition of the shock absorbers. One final

    test that can easily be undertaken is the age old

    bounce test. With your car parked safely, push

    down firmly on the boot, the vehicle should

    bounce back and settle in place after one bounce.

    Repeat this test several times at the boot and then

    test the front suspension by pushing several times

    on the bonnet. If the vehicle continues to rock

    several times, like this it is a good sign the shock

    absorber have worn

    2-2 Suspension testing apparatusThe European Shock Absorber Manufacturer's

    Association (EuSAMA) [16] was established a set

    of guideline for vehicle suspension evaluation

    called " Recommendations for a vehicle

    suspension performance evaluation ". Test devicethat conform to the EuSAMA specification have

    been developed for the in-service testing of

    vehicle suspension system, these devices displace

    a wheel and measure the response of the wheel to

    the displacement. From the individual responses,

    the device determines the condition of the shock

    absorbers, figure 15 shows the sample result forthe test.

    2-3 Laboratory test of shock absorberTo get the characteristics of chock absorber,

    damping coefficient, must be using the special testmachine, the test result is a force-travel diagram

    and we convert it to force velocity diagram to get

    the damping coefficient [17] , as shown in figure

    16

    Figure 13 : shock absorber limit spring oscillations

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    Figure 14 : Forces acting on the vehicle [12].

    Figure 15: Sample EuSAMA result print out

    Figure 16 Shock absorber test result

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