Catálogo HP Hoses_en (1)

8/17/2019 Catálogo HP Hoses_en (1)

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ContiTech Oil & MarineHigh Performance Flexible Lines


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Continuous product developmentresults in representing the state of the art in oilhose manufacturing

I am pleased to inform you that TAURUS EMERGÉ brand name is back on the

market, and the hose products in this catalogue have been fully renewed both

in terms of quality and technology, and they represent the state of the art in

oil hose manufacturing around the world.

In line with TAURUS EMERGÉ traditions, we place special em-phasis on quality and reliability. As a result of continuous devel-opment, we have introduced hoses with a higher operatingtemperature range (121 °C), increased working pressure(15,000 psi), special chemical (sour gas) resistance, externalmechanical protection and lame resistant cover, which meetthe strictest safety standards, be it a road, ofshore, surface ordeep sea (3,000 m) application.

Exclusive products for demanding users, in outstanding quality,ofering safety all around – this is the message of the old-newTAURUS EMERGÉ from Alaska to Australia and from Kamchatkato Brazil.

Our company, ContiTech Rubber Industrial Kft. is a whollyowned subsidiary of Continental ContiTech AG. We are a lead-ing developer and manufacturer of high quality oil&marinerubber hoses for various applications.Our high-standard of production technology, constructive pro-fessional competence and the well-controlled manufacturingprocess are the basis of a recognised quality product range,product safety, long service life and easy to handle solutions.

Although we have tried to present the whole range of TAURUSEMERGÉ high performance lexible line products for the oilindustry in this catalogue, I stress that our research team anddeveloping engineers are ready to take on and deliver individualand special orders so that we can ofer the most suitable lexi-ble pipeline product for the given application.

If the product you need is not included in this catalogue, please

do not hesitate to contact me.

Dr. Tamás Katona, managing director,ContiTech Rubber Industrial Kft., Szeged

EDITORIAL 2


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4INTRODUCTION


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IntroductionHigh Performance Flexible Lines For Oil Industry

ContiTech Rubber Industrial Kft. is a leading developer and manufacturer of rubber and composite hoses for various applications.The company is recognised world-wide as an innovative designer and manufacturer of high quality and technically advanced highpressure hoses. Over the decades the company has achieved many new developments in the ield of manufacturing technologyand product quality.

Contents

General Construction of TAURUS EMERGÉHigh Pressure Hose 06

Customised Solutions 07

R&D & Design Our Philosophy 08

Rotary & Vibrator Hoses

with built in coupling 10with swaged coupling 11

Cementing Hoses 12

Underbalanced Drilling Hoses 13

Flexible Choke and Kill Lines Smooth bore 14Rough bore 15

Flexible Production Lines

for gas service 16for extreme HP gas service 17 High Pressure Flexible Lines

for liquid service 18

Couplings

Built-in and swaged couplings 19

Basic couplings selection 20

Quality, Packaging and Transport 22

We are the only company in the world certi ied for all relevant API standards of highpressure rubber hoses and lexible pipes API Spec. 7K, API Spec. 16C and API Spec.17K, running an API Spec. Q1 system with ISO TS 29001 and the irst company whomanufactures the Rotary & Vibrator hoses according to API Spec. 7K - FSL 2.

The compounds used in the manufacturing process are produced at our own mixingplant from top quality raw materials using sophisticated process control. All materials,compounds ingredients and reinforcing elements are speci ied and checked by rigor-ous internal standards to meet the requirements of high-tech applications where ourimproved design assures long service life and outstanding operational and environ-mental safety.

Recent changes in ownership and organizational structure of the company led tofurther improvements in production technology and product quality resulting in newdevelopments. Following these changes the decision was made to revitalize our for-mer well known and popular brand-name TAURUS EMERGÉ in an upgraded form togive further success to our products.

Our TAURUS EMERGÉ or Phoenix branded hoses are in use world-wide wherever drill-

ing, exploration or oil and gas production are in progress.

Example projects: Major oil companies such as BP, Petrobras and Chevron are amongthe end-users , as well as drilling contractors like Transocean, GlobalSantaFe, NaborsDrilling, Helmerich&Payne, KCA Deutag Drilling.

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General Construction of TAURUS EMERGÉHigh Pressure Hoses

GENERAL CONSTRUCTION

The lexible hose lines are built from steel and elastomeric mate-rials into a bonded construction. The main point of bonded con-struction is that the layers in the lexible hose wall are built indi-vidually, then combined into one unit by vulcanisation.Hose assemblies are manufactured either as a single bondedunit to speciied lengths, where the couplings are an integralpart of the hose or they can be mounted on the cured hose byswaging.

1 Stainless steel interlock stipwound tube

Function: protects the elastomeric lining from mechanical

damage, prevents blistering in case of use with gas anddecompression with vacuum service, supports the wall oflexible hose and facilitates pigging.

The material can be AISI 304, 316L or 254 SMO quality stainless steel, depending on the conveyed medium.

2 Elastomeric polymer lining

Function: Fluid barrier of the lexible line. Protects the hose construction from corrosive and abra-

sive efects of the conveyed medium. The thickness of lin-ing depends upon the internal pressure, the inside diame-

ter and the abrasiveness of the conveyed medium. The lining material is selected to withstand chemical and heat efects of crude oil, seawater, gases, hydraulic luid or

whatever substance is contained in the hose.

3 Textile plies

Function: to distribute the forces of internal pressure.

4 Stifening spiral (not shown in the igure)

Function: to protect the hose against collapse under axial pulling force and/or due to external pressure. Prevents

kinking even in sharp bends.

5 Elastomeric cushion plies

Function: to ensure adhesive bonding and interaction between diferent plies

6 High strength steel cable reinforcements

Function: These are the most important load-bearing

elements. They determine internal pressure resistance.

7 Elastomeric cover

Function: to protect the lexible hose line from impact, abrasion, weather, seawater, oil, etc. On request, a ire rated

cover can be applied.

8 Outer stainless steel stipwound protection

Function: to protect the hose against external mechanical damage, material AISI 304

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Neck reinforcement:all the hoses are built with neck reinforcement, if conigurationanalysis shows a need to increase the bend stifness in the cou-pling region, then custom designed extra neck reinforcement isan option, increasing local bend stifness to several times of thatof the hose body. The length of the stifer section is also varia-ble

Bend stifness of the hose body:

bend stifness of the complete hose body can be increased bya factor of 10 or more. In some cases decrease of bend stif-ness is also possible

Location collars for loaters:vulcanized location collars for loaters can be added, preventingslip of the loaters and abrasion on the hose cover

External armour:

besides the usual external stripwound armouring, high impactresistant armour can be added, a stainless steel helix can beadded embedded in an extra thick rubber cover

Fire resistance:

all hose types can be ordered to withstand 700°C ire for 30min (Lloyd’s OD 1000/499)

Sour service:hoses and couplings can be ordered to meet NACE MR 0175requirements

Heat traced hoses:

for extreme cold conditions, or if luid might freeze in the hose,self-regulating electric heating cable can be incorporated in theconstruction, using patented technology

Floating high pressure production lines:

the irst integral loat ing high pressure lines were launched inthe late nineties

Long length lines:by newly developed splicing technology long length with con-tinuous vulcanized liner can be produced, without a potentialleak path and heavy intermediate couplings (Patent pending)

Extremely small bend radius:

the inherent lexibility of rubber hoses can be further improvedby vulcanising the hose in a preformed shape , required by tightconigurations (Patent pending)

Built-in information technology:

Innovation gives us the option to supply hoses equipped with achip storing relevant hose data in an easily retrievable manner

CustomisedSolutions

Bonded lexible pipes and high pressure hoses give freedom to the system designer, because their properties can be designedaround the special needs of the end-user. ContiTech Rubber Industrial Ltd. is willing and able to meet even the strongest require-ments and ready to look for the optimum solutions. The following is a shortlist of speciic possibilities:

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Tailor-made solutionsit to any purpose

ContiTech Rubber Industrial Ltd., boast 50 years of experience in the ield of bonded lexible pipes, and continually push theboundaries of state of the art custumer solutions via cutting edge R&D activities.Our expert teams resolve even the toughest requests derived from the present and future market. Combining results and eforts ofmaterial science, mathematics, physics and advanced engineering, result in the broadest product portfolio in high pressure andlexible bonded hoses, recognized by the highest international standards and authorities.

Parallel to the state of the art inite element approach, fatigueand hydrodynamic analysis and design tools, in-house devel-oped simulation and information system helps to solve techni-cally challenging requests.

To maintain our technical expertise, external and in-house testand full-scale design veriication equipments are available at ourdisposal, and include high temperature and high pressure pulsa-tion system, burst test rig up to 4000 bar (58000 psi), fully au-tomated bending test rig and ire endurance test rig.

Additionally, the full range of small scale experiments, necessary

for material/product development and requested by internation-al standards, is available. These are necessary to address issuessuch as the efect of rapid gas decompression, temperature andchemical compatibility, corrosion inhibition in sour service con-ditions, fatigue and wear resistance. All these experiments help

us to understand the behaviour of the utilized materials andpredict the lifetime of our products with the highest precision.

Naturally, all design veriication tests are carried out accordingto relevant API standards and under the rigorous control of in-dependent surveyors of DNV, ABS and Lloyd’s, irrespectively ofwhere the test is done in-house or elsewhere.

Highlights of R&D include: invention of the epoxy bonded cou-pling with conical geometry, hose building machinery, gas lead-ing ply, hose assembly to withstand 20000psi working pres-sure, the irst long length large bore high pressure line, the irst

loating high pressure line etc.

R&D AND DESIGN 8


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HOSE TYPES

Rotary & Vibrator Hose (built-in coupling)API Speciication 7K FSL 1FSL 2

API Monogram License No: 7K0008**

ConstructionOperating Temperature –25 °C to +100 °C or –30 °C to +82 °C

Max. Available Length 60 m (200 ft)

Prod. Length Tolerance Up to 6.4 m hose length +/– 64 mmAbove 6.4 m hose length +/– 1 %

Typical Application & Features• Mud delivery, mud jumper, motion compensator, decoking, water injection

• Fire rating available to Lloyd’s Register OD 1000/499 at 700ºC for 30 minutes• Additional external protection can be added to the hose• Minimum Bending Radius (MBR) is referred to the centre-line of the hose• Handling Instruction: TKO AS0 latest edition• For gas drilling see Underbalanced drilling hoses

Technical Data

Inside Diameter WorkingPressure

Te st Pre ssure APIGrade

Safetyfactor

Outer Diameter MBR(storage)

MBR(operation)

Weight Note

mm in bar psi bar psi (· WP) mm in m ft m ft kg/m lb/ft

51 2.0 276 4,000 552 8,000 C 2.5 104 4.09 0.6 1.97 0.7 2.30 15 9.7

345 5,000 690 10,000 D 2.5 104 4.09 0.6 1.97 0.7 2.30 15 9.7

64 2.5 276 4,000 552 8,000 C 2.5 111 4.37 0.6 1.97 0.7 2.30 15 10.1

345 5,000 690 10,000 D 2.5 111 4.37 0.6 1.97 0.7 2.30 15 10.1

517 7,500 1,035 15,000 E 2.5 136 5.35 0.7 2.30 0.8 2.62 31 20.6

76 3.0 276 4,000 552 8,000 C 2.5 126 4.96 0.7 2.30 0.8 2.62 18 12.3

345 5,000 690 10,000 D 2.5 126 4.96 0.7 2.30 0.8 2.62 18 12.3

517 7,500 1,035 15,000 E 2.5 148 5.83 1.0 3.28 1.1 3.61 34 23.1

89 3.5 276 4,000 552 8,000 C 2.5 140 5.51 0.8 2.62 0.9 2.95 21 14.1

345 5,000 690 10,000 D 2.5 140 5.51 0.8 2.62 0.9 2.95 21 14.1

517 7,500 1,035 15,000 E 2.5 162 6.38 1.2 3.94 1.3 4.27 39 25.9

102 4.0 276 4,000 552 8,000 C 2.5 166 6.54 1.0 3.28 1.2 3.94 33 22.0

345 5,000 690 10,000 D 2.5 166 6.54 1.0 3.28 1.2 3.94 33 22.0

517 7,500 1,035 15,000 E 2.5 174 6.85 1.2 3.94 1.4 4.59 42 28.4

127 5.0 345 5,000 690 10,000 D 2.5 213 8.39 1.4 4.59 1.5 4.92 67 45.1

517 7,500 1,035 15,000 E 2.5 213 8.39 1.4 4.59 1.5 4.92 67 45.1

152 6.0 345 5,000 690 10,000 D 2.5 224 8.82 1.5 4.92 1.7 5.58 57 38.3 *

517 7,500 1,035 15,000 E 2.5 248 9.76 1.6 5.25 1.8 5.91 93 62.5 *

* without 7K label

** base license number for the factory; other group locations have their own individual license numbers

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Rotary & Vibrator Hose (swaged coupling)API Speciication 7K FSL 1FSL 2

API Monogram License No: 7K0008**ConstructionOperating Temperature –30 °C to +82 °C



Typical Application & FeaturesMud delivery, mud jumper, water injection for onshore use• Branded TAURUS EMERGÉ• Minimum Bending Radius (MBR) is referred to the centre-line of the hose

• For gas drilling see Underbalanced drilling hoses• Handling Instruction: TKO AS0 latest edition

Technical Data


Test Pressure APIGrade

Safetyfactor


MBR(operation)

Weight


76 3.0 345 5,000 690 10,000 D 2.5 126 4.96 0.7 2.30 0.8 2.62 18 12.1

89 3.5 345 5,000 690 10,000 D 2.5 140 5.51 0.8 2.62 0.9 2.95 21 14.1

GOST standard - CT CЭB 3350

Technical Data


Test P re ssure Safe tyfactor


MBR(operation)

Weight


76 3.0 300 4,350 450 6,525 2.0 114 4.49 0.7 2.30 0.8 2.62 13 8.7

102 4.0 300 4,350 450 6,525 2.0 140 5.51 0.8 2.62 1.0 3.28 16 10.7

** base license number for the factory; other group locations have their own individual license numbers

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HOSE TYPES

Cementing HoseAPI Speciication 7K FSL 0API Monogram Licence No: 7K0008

ConstructionOperating Temperature –25 °C to +100 °C or –30 °C to +82 °C



Typical Application & FeaturesCementing, acidizing, water injection• Fire rating available to Lloyds Register OD 1000/499 at 700ºC for 30 minutes• Additional external protection can be added to the hose• Minimum Bending Radius (MBR) is referred to the centre-line of the hose• Handling Instruction: TKO AS0 latest edition

Technical Data


Te st P re ss ur e Sa fe tyfactor


MBR(operation)

Weight Note


51 2.0 345 5,000 690 10,000 2.5 104 4.09 0.6 1.97 0.7 2.30 15 10 a

690 10,000 1,035 15,000 2.25 123 4.84 0.9 2.95 1 3.28 27 18

1,035 15,000 1,552 22,500 2.25 140 5.51 1.1 3.61 1.4 4.59 40 27

64 2.5 345 5,000 690 10,000 2.5 111 4.37 0.6 1.97 0.7 2.30 15 10 a

690 10,000 1,035 15,000 2.25 136 5.35 1.0 3.28 1.1 3.61 31 21

1,035 15,000 1,552 22,500 2.25 153 6.02 1.2 3.94 1.5 4.92 45 31

76 3.0 345 5,000 690 10,000 2.5 126 4.96 0.7 2.30 0.8 2.62 18 12 a

690 10,000 1,035 15,000 2.25 148 5.83 1.1 3.61 1.2 3.94 34 23

1,035 15,000 1,552 22,500 2.25 166 6.54 1.4 4.59 1.6 5.25 53 36

1,380 20,000 2,070 30,000 2.25 210 8.27 1.6 5.25 1.6 5.25 109 73

102 4.0 345 5,000 690 10,000 2.5 166 6.54 1.0 3.28 1.2 3.94 33 22 a

690 10,000 1,035 15,000 2.25 192 7.56 1.5 4.92 1.7 5.58 61 41 b

1,035 15,000 1,552 15,000 2.25 222 8.74 1.4 4.59 1.4 4.59 108 73 b

a hose prototype testing covered by API Speciication 7K FSL 1 and FSL 2

b without API Speciication 7K monogram

Warning: After use with acidizing service hoses must be water rinsed until the rinsing water reaches neutral pH

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Underbalanced Drilling Hose

ConstructionOperating Temperature –20 °C to +82 °C



Typical Application & FeaturesApplications: rotary drilling, mud delivery for gas drilling application, water injection• Test and burst pressure according to API Speci ication 7K• Fire rating availability to Lloyd’s Register OD 1000/499 at 700ºC for 30 minutes• Additional external protection can be added to the hose• Minimum Bending Radius (MBR) is referred to the centre-line of the hose• Handling Instruction: TKO AS0 latest edition

Technical Data


Te st P re ss ur e Sa fe tyfactor


MBR(operation)

Weight Note


51 2.0 276 4,000 552 8,000 2.5 94 3.70 0.8 2.62 0.9 2.95 10 6.7

345 5,000 690 10,000 2.5 94 3.70 0.8 2.62 0.9 2.95 10 6.7 *

64 2.5 276 4,000 552 8,000 2.5 108 4.25 0.9 2.95 1.0 3.28 13 8.7

345 5,000 690 10,000 2.5 110 4.33 0.9 2.95 1.0 3.28 15 10.1 *

517 7,500 1,035 15,000 2.5 124 4.88 1.0 3.28 1.2 3.94 22 14.8

76 3.0 276 4,000 552 8,000 2.5 122 4.80 1.0 3.28 1.2 3.94 15 10.1

345 5,000 690 10,000 2.5 124 4.88 1.0 3.28 1.2 3.94 17 11.4 *

517 7,500 1,035 15,000 2.5 142 5.59 1.1 3.61 1.3 4.27 31 20.8

89 3.5 276 4,000 552 8,000 2.5 138 5.43 1.2 3.94 1.4 4.59 20 13.4

345 5,000 690 10,000 2.5 138 5.43 1.2 3.94 1.4 4.59 20 13.4 *

517 7,500 1,035 15,000 2.5 156 6.14 1.3 4.27 1.5 4.92 35 23.5

102 4.0 276 4,000 552 8,000 2.5 154 6.06 1.3 4.27 1.5 4.92 22 14.8

345 5,000 690 10,000 2.5 164 6.46 1.3 4.27 1.5 4.92 32 21.5

517 7,500 1,035 15,000 2.5 168 6.61 1.4 4.59 1.6 5.25 39 26.2

* hose prototype testing covered by API Speciication 7K FSL 1

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HOSE TYPES

Technical Data

InsideDiameter

Type WorkingPressure

Test Pressure Safetyfactor

OuterDiameter

MBR(storage)

MBR(operation)

Weight Note


51 2 Standard 345 5,000 690 10,000 3 113 4.45 0.8 2.62 0.8 2.62 24 16.2Standard c/w st. st. wrap 123 4.84 0.8 2.62 0.8 2.62 28 18.5Fire rated 128 5.04 0.9 2.95 0.9 2.95 29 19.6

Fire rated c/w st. st. wrap 138 5.43 0.9 2.95 0.9 2.95 33 22.2Standard 690 10,000 1,035 15,000 2.25 113 4.45 0.8 2.62 0.8 2.62 24 16.2

Standard c/w st. st. wrap 123 4.84 0.8 2.62 0.8 2.62 28 18.5Fire rated 128 5.04 0.9 2.95 0.9 2.95 29 19.6



Fire rated c/w st. st. wrap 162 6.38 1.1 3.61 1.2 3.94 53 35.364 2.5 Standard 345 5,000 690 10,000 3 127 5.00 0.9 2.95 0.9 2.95 28 18.7 *

Standard c/w st. st. wrap 137 5.39 0.9 2.95 0.9 2.95 32 21.4 *Fire rated 141 5.55 1.0 3.28 1.0 3.28 34 22.6 *

Fire rated c/w st. st. wrap 151 5.94 1.0 3.28 1.0 3.28 38 25.5 *Standard 680 10,000 1,035 15,000 2.25 127 5.00 0.9 2.95 0.9 2.95 28 18.7


Fire rated c/w st. st. wrap 151 5.94 1.0 3.28 1.0 3.28 38 25.5

Standard 1035 15,000 1,552 22,500 2.25 149 5.87 1.1 3.61 1.3 4.27 46 30.8Standard c/w st. st. wrap 159 6.26 1.1 3.61 1.3 4.27 51 33.9Fire rated 164 6.46 1.2 3.94 1.4 4.59 53 35.4

Fire rated c/w st. st. wrap 175 6.89 1.2 3.94 1.4 4.59 60 40.076 3 Standard 345 5,000 690 10,000 3 141 5.55 0.9 2.95 0.9 2.95 32 21.7






Fire rated c/w st. st. wrap 190 7.48 1.4 4.59 1.7 5.58 67 45.0102 4 Standard 345 5,000 690 10,000 3 219 8.62 1.4 4.59 1.4 4.59 89 59.8



Standard 690 10,000 1,035 15,000 2.25 219 8.62 1.4 4.59 1.4 4.59 89 59.8Standard c/w st. st. wrap 230 9.06 1.4 4.59 1.4 4.59 98 65.9Fire rated 232 9.13 1.5 4.92 1.5 4.92 98 65.8


* without API monogram

Flexible Choke & Kill Line (Temp B)API Speciication 16C

API Monogram Licence No: 16C0004ConstructionLining Material H2S Resistant Synthetic Polymer PA11

Operating Temperature –20 °C to +100 °C

Survival Temperature 177 °C for max 1 hour


Prod. Length Tolerance Up to 6.4 m hose length +/– 64 mm; above 6.4 m hose length +/– 1 %

Typical Application & Features

General choke and kill service, sour service• Fire rating availability to Lloyd’s Register OD 1000/499 at704ºC for 30 minutes

• Additional external protection can be added to the hose• Coupling materials meet NACE MR 0175 / ISO 15156

latest edition

• Choke and kill lines are not manufactured with Line PipeThreaded Couplings

• Minimum Bend Radius (MBR) is referred to the centre-line ofthe hose

All the regulations of API 16 Speciication 16C are met including § 9.14.12 – Performance Veriication Test and§ 10.5.2 – High Temperature Exposure Test

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HOSE TYPES 16


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Flexible Choke & Kill Line (Temp U)API Speciication 16C

API Monogram Licence No: 16C0004ConstructionLining Material H2S Resistant Synthetic Polymer PA11

Operating Temperature –18 °C to +121 °C for Choke & Kill Application–18 °C to +100 °C for Well test Application




General choke and kill service sub Sea choke and kill service, well test• Fire rating availability to Lloyd’s Register OD 1000/499 at at700ºC for 30 minutes

• Additional external protection can be added to the hose• Coupling materials meet NACE MR 0175 / ISO 15156

latest edition

• Choke and Kill/Well Test lines are not manufactured with LinePipe Threaded couplings

• Minimum Bend Radius (MBR) is referred to the centre-lineof the hose

All the regulations of API Speciication 16C are met including §9.14.12 – Performance Veriication Test

Technical Data

InsideDiameter


Test Pressure Safetyfactor

OuterDiameter

MBR(storage)

MBR(operation)

Weight Note


51 2 Standard 345 5,000 690 10,000 3 142 5.59 0.8 2.62 0.8 2.62 38 25.3Standard c/w st. st. wrap 152 5.98 0.8 2.62 0.8 2.62 42 28.2

Fire rated 155 6.10 0.9 2.95 0.9 2.95 44 29.3Fire rated c/w st. st. wrap 167 6.57 0.9 2.95 0.9 2.95 50 33.7

Standard 690 10,000 1,035 15,000 2.25 142 5.59 0.8 2.62 0.8 2.62 38 25.3Standard c/w st. st. wrap 152 5.98 0.8 2.62 0.8 2.62 42 28.2




64 2.5 Standard 345 5,000 690 10,000 3 155 6.10 0.9 2.95 0.9 2.95 43 28.8 *Standard c/w st. st. wrap 167 6.57 0.9 2.95 0.9 2.95 49 33.1 *

Fire rated 169 6.65 1.0 3.28 1.0 3.28 49 33.0 *Fire rated c/w st. st. wrap 180 7.09 1.0 3.28 1.0 3.28 56 37.8 *


Fire rated 169 6.65 1.0 3.28 1.0 3.28 49 33.0

Fire rated c/w st. st. wrap 180 7.09 1.0 3.28 1.0 3.28 56 37.8Standard 1035 15,000 1,552 22,500 2.25 191 7.52 1.3 4.27 1.3 4.27 77 52.0Standard c/w st. st. wrap 202 7.95 1.3 4.27 1.3 4.27 85 57.4




Standard 10,000 1,035 15,000 2.25 168 6.61 0.9 2.95 0.9 2.95 49 32.7Standard c/w st. st. wrap 180 7.09 0.9 2.95 0.9 2.95 56 37.5








* without API monogram

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HOSE TYPES

Flexible Production Line (Extreme gas & liquid service)API Speciication 17K

API Monogram Licence No. 17K0001ConstructionLining Material H2S Resistant Synthetic Polymer

Operating Temperature –20 °C to +90 °C



Max. allowed H2S content Up to 60 °C 3,000 ppm or 15 psi, whichever is greater. Up to 90 °C 1,000 ppm or 5 psi, whichever is greater.


Live crude oil, topside jumper, gas export, subsea jumper, gas injection, tie- in, gas lift, riser, sour service, low line• Fire rating availability to Lloyd’s Register OD 1000/499• Additional external protection can be added to the hose

• Material of the couplings is either Carbon Steel or Duplex• Minimum Bending Radius BR is referred to the centre-line of

the hose

Recommended maximum low velocity: 20 m/sec for dry gas; 15 m/sec for liquid; 8m/sec for gaseous oil

Technical Data

InsideDiameter

Type Working Pressure TestPressure

Safetyfactor

OuterDiameter

MBR(storage)

MBR(static)

MBR(dynamic)

Weight

for gas for liquid

mm in bar psi bar psi bar psit (· WP) mm in m ft m ft m ft kg/m lb/ft

51 2.0 Standard 517 7,500 690 10,000 1,035 15,000 2.25 142 5.59 1.0 3.28 1.1 3.61 1.50 4.92 38 25.5

Standard c/w st. st. wrap 152 5.98 1.0 3.28 1.1 3.61 1.50 4.92 42 28.2

Fire rated 163 6.42 1.1 3.61 1.2 3 .94 1.70 5.58 47 31.6

Fire rated c/w st. st. wrap 174 6.85 1.1 3.61 1.2 3.94 1.70 5.58 53 35.6

64 2.5 Standard 517 7,500 690 10,000 1,035 15,000 2.25 153 6.02 1.1 3.61 1.2 3.94 1.70 5.58 41 27.5


Fire rated 174 6.85 1.2 3 .94 1.4 4.59 1.80 5.91 50 3 3.6


76 3.0 Standard 517 7,500 690 10,000 1,035 15,000 2.25 169 6.65 1.2 3.94 1.4 4.59 1.80 5.91 49 32.9


Fire rated 189 7.44 1.3 4 .27 1.5 4 .92 2.00 6.56 59 39.6


89 3.5 Standard 517 7,500 690 10,000 1,035 15,000 2.25 195 7.68 1.4 4.59 1.6 5.25 2.10 6.89 68 45.7


Fire rated 208 8.19 1.5 4 .92 1.8 5.91 2.30 7.55 76 51.1


102 4.0 Standard 517 7,500 690 10,000 1,035 15,000 2.25 219 8.62 1.4 4.59 1.6 5.25 2.10 6.89 89 59.8


Fire rated 239 9.41 1.5 4 .92 1.8 5.91 2.30 7.55 102 68.5


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HOSE TYPES 20


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Flexible Production Line (Rough Bore gas & liquid service)API Speciication 17K

API Monogram Licence No. 17K0001ConstructionOperating Temperature –30 °C to +90 °C



Allowed Aromatic Content Max 30 %

Max. allowed H2S Content Up to 60 °C 3,000 ppm or 15 psi, whichever is greater. Up to 90 °C 1,000 ppm or 5 psi, whichever is greater.


Live crude oil, topside jumper, gas export, subsea jumper, gas injection, tie- in, gas lift, riser, sour service, low line• Fire rating availability to Lloyd’s Register OD 1000/499at 704°C for 30 minutes

• Additional external protection can be added to the hose

• Material of the couplings is either Carbon Steel or Duplex• Minimum Bending Radius MBR is referred to the centre-line of

the hose

Recommended maximum low velocity: 20 m/sec for dry gas; 15 m/sec for liquid; 8 m/sec for gaseous oil

Technical Data

InsideDiameter

Type Working Pressure TestPressure

Safetyfactor

OuterDiameter

MBR(storage)

MBR(static)

MBR(dynamic)

Weight

for gas for liquid

mm in bar psi bar psi bar psi (· WP) mm in m ft m ft m ft kg/m lb/ft

51 2.0 Standard 345 5,000 517 7,500 776 11,250 2.25 148 5.83 0.8 2.62 0.9 2.95 1.20 3.94 39 26.2Standard c/w st. st. wrap 158 6.22 0.8 2.62 0.9 2.95 1.20 3.94 44 29.6

Fire rated 168 6.61 0.9 2.95 1.0 3.28 1.40 4.59 49 32.9Fire rated c/w st. st. wrap 174 6.85 0.9 2.95 1.0 3.28 1.40 4.59 55 37.0
























Fire rated 477 18.78 2.9 9.51 3.2 1 0.50 4.40 14.44 215 144.5Fire rated c/w st. st. wrap 489 19.25 2.9 9.51 3.2 10.50 4.40 14,44 224 150.5

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HOSE TYPES

High Pressure Flexible Line (Smooth Bore for Liquid Services)API Speciication 17KAPI Monogram Licence No. 17K0001

ConstructionOperating Temperature –25 °C to +90 °C for oily medium without gas

or –25 °C to +60 °C for water



Allowed Aromatic Content Max. 40 %

Typical Application & FeaturesWater injection, mud delivery, high pressure oil export, high pressure loading• Fire rating availability to Lloyd’s Register OD 1000/499

at 704°C for 30 minutes• Additional external protection can be added to the hose• Material of couplings either Carbon Steel or Duplex

• Minimum Bend Radius (MBR) is referred to the centre-lineof the hose

• Handling Instruction: TKO AS0 latest edition

Recommended max low velocity: 15 m/sec

Technical Data

InsideDiameter


TestPressure

Safetyfactor

OuterDiameter

MBR(storage)

MBR(static)

MBR(dynamic)

Weight

mm in bar psi bar psi (· WP) mm in m ft m ft m ft kg/m lb/ft

102 4.0 Standard 414 6,000 621 9,000 2.25 196 7.72 1.4 4.59 1.6 5.25 2.10 6.89 61 41.0

Fire rated 6,000 9,000 217 8.54 1.5 4.92 1.7 5.58 2.30 7.55 71 47.7

127 5.0 Standard 414 6,000 621 9,000 2.25 222 8.74 1.4 4.59 1.6 5.25 2.10 6.89 72 48.4

Fire rated 6,000 9,000 342 13.46 1.5 4.92 1.7 5.58 2.30 7.55 85 57.1

140 5.5 Standard 414 6,000 621 9,000 2.25 235 9.25 1.5 4.92 1.7 5.58 2.30 7.55 77 51.7

Fire rated 6,000 9,050 255 10.04 1.6 5.25 1.8 5.91 2.40 7.87 91 61.1

152 6.0 Standard 414 6,000 621 9,000 2.25 254 10.00 1.6 5.25 1.8 5.91 2.40 7.87 91 61.1

Fire rated 6,000 9,000 276 10.87 1.7 5.58 1.9 6.23 2.60 8.53 102 68.5

178 7.0 Standard 345 5,000 514 7,500 2.25 284 11.18 1.8 5.91 2.1 6.89 2.70 8.86 109 73.2

Fire rated 5,000 7,500 306 12.05 2 6.56 2.2 7.22 3.00 9.84 127 85.3

203 8.0 Standard 310 4,500 466 6,750 2.25 314 12.36 2 6.56 2.2 7.22 3.00 9.84 120 80.6

Fire rated 4,500 6,750 336 13.23 2.2 7.22 2.4 7.87 3.30 10.83 137 92.1

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1

2

CouplingsBuilt-in and swaged Couplings

1 Built-in couplings

TAURUS EMERGÉ couplings and built-in bend restrictorsare the strongest parts of hoses produced by ContiTechRubber Industrial Kft. Our company was the irst to patenta coupling where the bonding strength between the coup-

ling and hose body increases in proportion of the internalpressure.

The patented in-house developed built-in couplings, thespecial design, the hose con-struction with integral neckreinforcement and the composite ire resistant layer giveunique features to accommodate external collapse resist-

ance, chemical resistance, fatigue resistance, heat insula- tion and provide low bending radius and light compact

hose construction with excellent lexibility.

2 Swaged couplings ContiTech Rubber Industrial Kft. also supplies Rotary Drill- ing hoses, Vibrator hoses and Jumper hoses with swaged

couplings in accordance with API Spec. 7K (FSL1 - FSL2)and GOST standards and allows us to o fer fast delivery.

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COUPLINGS

Basic Coupling Selectionfor High Pressure Hoses

End Fitting Types Description Typical Applications End Fitting Types

AStandard API or

GOST line pipe thread

Rotary and vibrator,Cementing,

Decoking,Mud delivery hoses

BFlanges with API or

GOST line pipe thread



CHammer lug union with

line pipe thread



D Hammer lug union male and nut subFor every hose type

for top-side application

EHammer lug union

female subFor every hose type

for top-side application

F Flanges API type 17SVChoke and kill hoses,Flow lines for subsea

application

GFlanges API Spec. 6A or

ASME (ANSI) B 16.5For every hose type

HLapped joint langes

ASME (ANSI) B 16.5For every hose type

Other end ittings are available on request.

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End Fitting Types Description Typical Applications End Fitting Types

IAPI type 16BX integral hub

connectors with in-house type clampFor every hose type

J Taurus hub For every hose type

KHammer lug union with

line pipe threadFor every hose type

L Techlok hub qu For every hose type

M SPO lange For every hose type

NSwaged coupling

Standard API orGOST line pipe thread



OSwaged coupling

Hammer lug unionmale and nut sub



PSpecial reducer for API or

GOST line pipe threadFor every line pipe

threaded hoses

Other end ittings are available on request.

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QUALITY

Quality

Quality management/qualiications

ContiTech Rubber Industrial Kft. is com-mitted to quality and environmental re-sponsibilites.

The company works closely with custom-ers and approved suppliers to ensure thehighest quality standards. The qualitymanagement system is inaccordance with ISO 9001:2000 andAPI Spec. Q1.The sytem’s per formance is regularlychecked and audited by independent au-ditors. Currently the Company’s QualityManagement System is approved andcertiied by Dekra and API.Our products, such as high pressure mudhoses, cementing hoses, choke and kill

hoses as well as lexible production lines ,fully comply with the latest edition of APISpec. 7K, API Spec. 16C, API RP 17B andAPI Spec. 17K standards. Hose sizesrange from 2“ to 20“ with pressure rat-ings up to 15,000 psi. We are the onlycompany in the world certiied for all rele-vant API standards of high pressure rub-ber hoses and lexible pipes.The environmental thinking of the man-agement and the employees is relectedby their daily activities and documentedby the ISO 14001 environmental manage-ment system applied in the company.

Packaging and Transport

ContiTech Rubber Industrial Kft. transporttheir products mainly on road, by rail orby ship to their destination, however airfreight is also possible.

Method of packaging depending on the

diameter and length of hose can be asfollows:

Short units:

in straight position: on pallets or inwooden crates

Long units:

reeled onto drum, on pallets or inwooden crates

Handling and periodic inspection:To achieve the longest service life,

ContiTech Rubber Industrial Kft. supplyspeciic handling and service instructions.The documents can be downloaded fromhomepage: www.contitech-rubber.huor requested from your sales contact.

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www.contitch-rubber.hu | www.taurus-emerge.hu

Purchasing Questionnaire

Hose description Application

Standards to meet Standards

Dimensions Inside Diameter

Overall Length

End ittings End A

Coupling material

End B

Coupling Material

Working pressure

Working temperature

Service media Media content

H2S service YES NO

H2S content

Gas service YES NO

Service conditions Vacuum service YES NO

Fire resistance YES NO

3/3 external protection YES NO

Safety & lifting equipment Safety clamp YES NO

Lifting collar YES NO

Element C YES NO

Additional comments

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E N 1

0 . 1

4 (

U N G )

Learn more aboutthe contents of thisbrochure.

www.contitech.de

The ContiTech division of the Continental Corporationis a development partner and original equipment supplierto numerous industries for high-quality functional parts,components and systems. With its know-how in rubber andplastics technology, ContiTech contributes signiicantly

to industrial progress and mobility that is safe, comfortableand eco-friendly.The content of this publication is not legally binding and isprovided as information only. The trademarks displayed in thispublication are the property of Continental AG and/or itsailiates. Copyright © 2014 ContiTech AG. All rights reserved.For complete information go to: www.contitech.de/discl_en

Contact

Market segmentFluid Technology

ContiTech Rubber Industrial Kft.

6728 Szeged, Budapesti út 10. HungaryPhone: +36 62 566 975 +36 20 414 2281Fax: +36 62 566 999E-mail: [email protected]

Dunlop Oil & Marine Ltd.Jubilee Industrial EstateAshington, NorthumberlandNE63 8UB. United KingdomPhone: +44 1670 528700Fax: +44 1670 520535

E-mail: [email protected]

ContiTech Oil & Marine Corp.11535 Brittmoore Park DriveHouston, TX 77041 USAPhone: + 1 832 3270141Fax: + 1 832 3270148E-mail: [email protected]

ContiTech Fluid Oil & MarineMiddle East FZEPO Box 261406 - Jebel Ali Free ZoneDubai - U.A.E.Phone: + 971 4880 8471Fax: + 971 4880 8472E-mail: [email protected]

ContiTech Shanghai Rubber & PlasticsTechnology Ltd.20F Building A, North America Square,518 Kunming Road,

Shanghai, 200082, P. R. ChinaPhone: 0086 21 6080 2529Mobile: 0086 159 0170 5898EMail: [email protected]://www.contitech.cn

Your local contactwww.contitech.de/contactlocator

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