MATERIALISE - Inovações de software na industria de prototipagem rápida - 9º Seminário de...
-
date post
19-Oct-2014 -
Category
Technology
-
view
684 -
download
5
Embed Size (px)
description
Transcript of MATERIALISE - Inovações de software na industria de prototipagem rápida - 9º Seminário de...
Microsoft PowerPoint - Robtec seminar presentation 2012
Innovations in Software for Rapid PrototypingKarel Brans
Seminrio de Tecnologias2012
Karel BransBusiness Development Manager Software for Additive Manufacturing
1
Content
Introduction to Materialise Overview Software Solutions for Industrial RP
applications + Examples Engineering and Design on STL: 3-matic
Lightweight and Topology optimization Lightweight and Topology optimization Texturing: Solution for applying textures on complex surfaces
Data preparation with Magics: Magics Fixing, cutting, structures, ... Sintermodule: 3D Nesting for Selective Laser Sintering FormFit: Solution for shipping parts
e-Stage: Automatic Support Generation for Stereolithography
Conclusion
Introduction to Materialise:
Started in 1990 Currently over 800 employees worldwide HQ in Belgium, offices all around the world Technology company Active in the field of Additive Manufacturing... Active in the field of Additive Manufacturing...
3
Introduction to Materialise: Materialise Global Presence
Japan
Ukraine
Turkey
Taiwan
ChinaUSA
SingaporeMalaysia
TaiwanHong Kong
Australia
Offices AgentsProduction Unit
Czech Republic
GermanyAustria
Italy
Spain
France
Portugal
Belgium
United Kingdom
Introduction to Materialise: 3 Core Competences
Additive Manufacturing
Additive Manufacturing
5
Medical Image Based
Engineering and Manufacturing
Medical Image Based
Engineering and Manufacturing
Digital CADDigital CAD
Introduction to Materialise: 3 Core Competences
Additive Manufacturing Layer by layer production of parts
(3D Printing) No need for tools,
only 3D design required
1
Very few limitations in part complexity
Broad range of technologies 315.000 parts printed in 2011 Machine park of 80+ machines
6
Introduction to Materialise: 3 Core Competences
Digital CAD2
Represent 3D volume by triangles Design automation
Introduction to Materialise: 3 Core Competences
Medical Image Based Engineering and Manufacturing3
From CT/MR imagesto anatomical engineering
...to physical models
Introduction to Materialise: 3 Core Competences
Additive Manufacturing
Additive Manufacturing
9
Medical Image Based
Engineering and Manufacturing
Medical Image Based
Engineering and Manufacturing
Digital CADDigital CAD
Introduction to Materialise: 3 core competences in 8 focused business units
SAMSoftware for AM
.MGX
AMS
RapidFit+
10
PRODUCTIONPRODUCTION
SOFTWARESOFTWARE
i.materialise
.MGX RapidFit+
Orthopaedics
Biomedical
Cranio-maxillofacial
SERVICESSERVICES
Introduction to Materialise: Software for Additive Manufacturing
SAMSoftware for AM
.MGX
AMS
RapidFit+
11
PRODUCTIONPRODUCTION
SOFTWARESOFTWARE
i.materialise
.MGX RapidFit+
Orthopaedics
Biomedical
Cranio-maxillofacial
SERVICESSERVICES
Overview Software Solutions for Industrial RP applications
FEA, windtunnels, engineering, ...
2D to 3D Data
Engineering & design
AM/RP preparation Production
Quality control
Post processing &
shipping
Mimics 3-matic Magicse-Stage
Build processor
Mimics3-matic
Formfit & Rapidfit+e-Stage processor 3-matic Rapidfit+
++
12Streamics
Engineering & design on STL
Lightweight technologies
13
Scaled models (wind tunnel)wall thickness adjustements, design fixtures, add ribs for clay...
Texturingaesthetic and functional textures
Engineering & design on STL: Topology Optimisation
14
Engineering & design on STL: Topology Optimisation
15
Engineering & design on STL:3D Texturing
Create texture on STL data: Decide where to apply the texture Use a bitmap with a 2D texture Automatically convert to a 3D texture
Engineering & design on STL:3D Texturing
17
AM preparation with Magics
Import files Fix and prepare filesEnhance and
edit dataPrepare the
platformPrint better
partsImport nearly all file formats and native color information
Create waterthight dataCorrect problemsCreate short-cuts to suit your workflow in a user-friendly interface
Add logos, seriesnumbers, etcApply texturesPerform boolean operationsHollow partsPerform cuts, ...
Duplicate partsOrient partsDefine no-build zones
View slicesDetect collisionsSave platformsGenerate reports
Magics AutoFab Suite is the ideal solution for professional users of additive metal melting processes.
AM preparation with Magics
Examples: Fixing Cutting Structures Sintermodule FormFit Trapped Volumes
19
AM preparation with Magics:Magics Sintermodule
Save money by optimizing your builds Lower your powder consumption and production costs Save money by reducing data preparation time Increase nest density and pack more parts in same build enveloppe
AM preparation with Magics:Magics Sintermodule - Powder Savings
Powder savings based on nest density increase from 6% to 7%
21
Nest density 6% Height 148 mm
Nest density 7%Height 126 mm
AM preparation with Magics:Magics Sintermodule - Powder Savings
AM preparation with Magics:Magics FormFit: Solution for shipping parts
23
e-Stage: Automatic Support Generation for Stereolithography
24
what: single button solution forintelligent & automated support generation
aim: optimize support for your application
e-Stage: What is e-Stage?
Which benefits does e-Stage bring to you?
e-Stage reduces lead time and improves quality in several steps of the process
1. Minimize Lead Time and Cost: Very strong reduction of support design
26
Very strong reduction of support design time
Saving resin and build time Strong reduction of support removal time
2. Reliable Quality: Support generation is repeatable and
traceable Less build failures and improved part
quality Minimal surface contact preserves
surface integrity
Impact of e-Stage at Materialise and customers
At Materialise about 99% of SLA parts are made with e-Stage supports!
e-Stage works with annual licenses Until now, ALL customers have renewed the licenses Until now, ALL customers have renewed the licenses
every year!
27
e-Stage Video
28
Conclusion
FEA, windtunnels, engineering, ...
2D to 3D Data
Engineering & design
AM/RP preparation Production
Quality control
Post processing &
shipping
Mimics 3-matic MagicsE-toolsBuild
processorMimics
3-maticFormfit &
Rapidfit+E-tools processor 3-matic Rapidfit+
++
29Streamics
Build processorManage installed printers
out of 1 central location through an intuitive user interface
Add a printerwith only few mouse clicks
Configure your platform
Thank you!
Contact:[email protected]
30
Configure your platformby defining platform properties
specific to a selected printer and consult real time machine information
Configure your partsby selecting properties for each individual part
Auto place your parts
Submit your print jobwith one mouse click