Treinamento R3 Para Materiais2

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... TREINAMENTO DE MATERIAIS TREINAMENTO DE MATERIAIS

Transcript of Treinamento R3 Para Materiais2

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    TREINAMENTO DE MATERIAISTREINAMENTO DE MATERIAIS

  • RECEBIMENTO DE MERCADORIAS

  • FLUXO DE MATERIAIIS NA SALCOMP AMAZONIA

    RECEBIMENTO QUALIDADE WAREHOUSE PRODUCOCOMPRAS

    PO RECEBIMENTODE MATERIAIS

    CHECA SALDO E VALORESNA PO

    INSPECIONAMATERIAL

    RECEBE OMATERIAL

    MATERIALAPROVADO

    PROCESSA ADEVOLUCO

    DEVOLVE MATERIALREJEITADO

    ARMAZENA

    REQUISITAMATERIAL

    PAGA O MATERIAL P/ PRODUCO

    BLOQUEIAMATERIAL

    MATERIAL REJEITADO DEVOLVIDO PARA O FORNECEDOR MATERIAL BLOQUEADO

    AGUARDANDO STATUS DE LIBERACO

    PRODUZ

    ENTREGA PARAO CLIENTE

    FIM

    ENVIA PRODUTOACABADO PARA PRODUCO

    REJEITAMATERIAL

  • Transao para entrada de mercadorias

    M I G OM I G O

    Entr. mercadoriaspara pedidosconhecidosCdigo transaoMB01

    Entr. mercadoriaspara pedidosconhecidosCdigo transaoMB01

    Entrardevoluo

    Cancelar doc. de material paraentrada de mercadorias

    Exibir doc. de material paraentrada de mercadorias

  • Material no estocvel

    Centro de custoProjetoOutros

    Estoque contr. qualidade MVT 101 (X)

    Estoque bloq. (avaliado) MVT 101 (S)

    Estoque de utilizao livre MVT 101

    Fornecedor

    Estoque

    Consumo

    Estoque bloqueado da entrada de mercadorias

  • Controle de qualidade

    Est. bloqueado EM

    Fornecedor Estoque de utilizao livre

    MaterialMaterial

    Estoque em QI em outro depsito:

    laboratrioEstoque bloqueado

    MaterialMaterial

    Amostra

    Movimentos de mercadorias e estoque em controle de qualidade (sem QM)

  • ESTORNO DE ENTRADA DE MATERIALESTORNO DE ENTRADA DE MATERIAL

  • DevoluoEstorno

    Motivo do movimento(entrada facultativa)

    (ex.: depsito errado)

    Motivo do movimento(entrada obrigatria)

    (ex.: material danificado)

    SemNota entr./sada merc.

    ComNota de devoluo

    A nota de devoluo devolvida ao fornecedor

    juntamente com o material

    Estornos e devolues

  • DEVOLUCO DE MERCADORIA PARA O

    FORNECEDOR

  • Docs. expedio

    Opes para efetuar uma devoluo

    Com referncia a pedidode estoque em depsito

    Com referncia a pedidode estoque bloqueado

    Devoluo de pedido

    Embalagem

    Picking

    Fornecimento via expedio

    Devoluopara fornecedor

  • RELATRIOSRELATRIOS

  • Relatrios

    Movimentos Situao de estoquesde cada materialSituao de estoques

    centro / depsito

    Lista de doc. de materialDocumentos contbeispara materialDocumentos de material canceladosDocumentos de material com motivo do movimentoRelat. anlise de diferenapor arredondamento

    Sntese de estoquesLista est./necessidadesDisponibilidades do centroSntese de disponibilidadeEstoque c/ subcontratado

    Estoque em depsitoEstoques em consignaoe estoques de embalagensretornveis no clienteEstoque de materialna data de entradaLista de saldos EM/EFExibio de estoqueem trnsito

    Relatrios

  • CONSULTAR PEDIDOS DE COMPRACONSULTAR PEDIDOS DE COMPRA

  • CONSULTAR ESTOQUES DO MATERIAL

  • MOVIMENTACO DOS ESTOQUESMOVIMENTACO DOS ESTOQUES

  • Transf. Transf. estqestq..

    Transferncias de estoques Movimento fsico de

    mercadorias As transferncias de estoque

    podem ter uma ou duas etapasou estar relacionadas a um pedido de transferncia de estoque.

    Lanam. detransferncia

    Contr. Contr. qualidadequalidadeparapara

    estoqueestoque util. util. livrelivre

    Material Material paraparamaterialmaterial

    ConsignaConsignaooparapara

    depdepsitosito

    DepDepsitositoparapara

    depdepsitosito

    Centro Centro paraparacentrocentro

    Transferncias de estoques

    Tipos de transferncias de estoques

    Lanam. de transferncia Modificao do tipo de

    estoque, nmero do loteou nmero do material

    Tambm pode ocorrer um movimento fsico

  • Retiradas

    Refugo/amostra para controle

    A

    B B C

    B

    Estoquebloqueado

    A

    B B C

    B

    Estoque emcont. qual.

    Entrada

    A

    B B C

    B

    Estoqueutilizao livre

    Tipos de estoque: movimentos de mercadorias

  • AB B C

    B

    A

    B B C

    B

    Estoque emcont. qual.

    Estoquebloqueado

    A

    B B C

    B

    Estoqueutilizao livre

    A

    B B C

    B

    Estoque emconsignao

    Tipos de estoque: lanamentos de transferncia

  • ARMAZENAMENTO FSICO

  • IM / WM Estrutura de Manaus

    003

    BRM1 4002

    0007

    ...

    IM

    WM

    101

    ...

    Plant

    StorageLocation

    Warehouse

    Storage Type

    StorageBin

    ...

    01- 01- 01 01- 01- 04 01- 01- 05 01- 01- 06

    ...

    02- 02- 04 02- 03- 05 03- 04- 0602- 01- 01

    102 106

  • IM / WM Process ManausIM

    WM

    Goods receipt

    Sch Agr #

    917

    CHANGE

    922

    Quality inspection

    BRM1

    Quality inspection

    MIGO, Sch Agr # , MvType 101MB1B, MvType 321

    LU04, From List of Posting Change Notices

    01- 01- 01

    101

  • IM / WM Process Manaus

    WM

    StorageTypeStorageBin 01- 01- 01

    101

    LB10 Transfer Order, LT12 Confirm

    Goods transfer to production lines

    TRANSFER

    921

    IM

    4002StorageLocation

    MB1B, MvType 311

    BRM1

    Production line

  • IM Process ManausGoods transfer to finished products storage

    IM

    BFG1Finishedproducts

    MB31, Goods receipt for Order, MvType 101MB1B, MvType 321

    Components

    MB31, Goods receipt for Order, MvType 26140024102

  • IM / WM Process ManausIM

    WM

    StorageLocation

    StorageTypeStorageBin

    VL02N - Outbound Delivery, MvType 601

    LT03 - Single Document

    Goods issue

    01- 01- 01

    101

    Delivery #

    916

    Finished products

    Components

    VL02N - Outbound Delivery, MvType 601

    Components

    BFG1 BRM1

    Finished products

  • IM / WM ProcessIM

    WM

    Goods receipt

    GoodsReceipt

    IncomingInspection

    Warehouse-code-qty

    WarehouseTypes, bins-code-qty

    Code QtyFM1312 3 000 000

    Type Bin Code Qty Date101 01- 01- 01 FM1312 50 000 11.01.- 03101 01- 01- 02 FM1312 25 000 11.02.- 03102 02- 01 -01 AC1547 20 000 22.03.- 03....

  • IM / WM ProcessIM

    WM

    Warehouse-code-qty

    WarehouseTypes, bins-code-qty

    Code QtyFM1312 3 000 000

    Goods transfer to production lines

    Type Bin Code Qty Date101 01- 01- 01 FM1312 50 000 11.01.- 03101 01- 01- 02 FM1312 25 000 11.02.- 03102 02- 01 -01 AC1547 20 000 22.03.- 03....

    Production-code-qty

    Code QtyFM1312 3 000

  • IM / WM ProcessIM

    Production-code-qty

    Code QtyFM1312 10 000 Warehouse

    -code-qty

    Code Qty1100 3 000

    Goods transfer to finished products storage

    Inspection

  • IM / WM ProcessIM

    Goods Issue

    Goods issue

    Warehouse-code-qty

    Code Qty1100 3 000

  • Material flow of finished goods from production line to finished goods

    warehouse

    Productionline(261)

    Finished warehouse (Unrestricted)

    101

    Customer

    601

    Inspection (Quality)

    321

    Bad material (Blocked)

    344

    343

    322

    R/3 MvTypes (Movement type)

  • Production department confirms production orders, status of finished goods is Quality inspection

    Quality department checks the goods Production department makes goods movement in R/3 from

    status Quality inspection to status Unrestricted useMvType 321

    Goods are moved to warehouse by warehouse people Poor quality goods are moved to blocked area and back by

    warehouse people Poor quality goods movements are carried out by warehouse

    people in R/3, status Blocked, MvTypes 344 (to) and 343 (from)

    Material flow of finished goods from production line to finished goods

    warehouse (current)

  • Productionline(261)

    FinishedwarehouseZCNF

    Production order confirm

    Customer 601

    Inspection (Quality)

    Bad material (Blocked)

    344WarehouseBlock

    343WarehouseUnblock

    inspectionstate 321

    Move Q-U

    322

    Material flow of finished goods from production line to finished goods

    warehouse (current)

  • Production department confirms production orders, status of finished goods is Quality inspection

    Quality department checks the goods and makes goods movement in R/3 from status Quality inspection to status Unrestricted use MvType 321

    Goods are moved to warehouse by warehouse people Poor quality goods are moved to blocked area and back by

    warehouse people Poor quality goods movements are carried out by quality

    people in R/3, status Blocked, MvTypes 344 (to) and 343 (from)

    Material flow of finished goods from production line to finished goods

    warehouse (future)

  • Productionline(261)

    Finished warehouse (Unrestricted)

    Customer 601

    Inspection (Quality)

    321Move Q-U

    Bad material (Blocked)

    344Block

    343Unblock

    ZCNF Confirm

    322Move U-Q

    Material flow of finished goods from production line to finished goods

    warehouse (future)

  • Productionline(261)

    Finished warehouse (Unrestricted) CFG1

    Customer 601

    Inspection (Quality)

    321Move Q-U

    Bad material (Blocked)

    ZCNF Confirm

    322Move U-Q

    Material flow of finished goods from production line to finished goods

    warehouse (Rework)

    Repair Warehouse

    CFG9344Block

    343Unblock

    Rework order confirmation

    350block

    349Unblock